China Origin JSYZSK1 Innovative Marine Plate Rolling CNC Machine Tool
Application :
The W11NC Series Marine Plate Rolling Machine is an exceptional tool, primarily designed for rolling circular plates like ship shells and pressing groove-type bulkheads. Tailored to meet customer requirements, it can be configured as either a symmetrical or asymmetrical three-roll coiling machine. The upper roller is equipped with a sturdy rigid beam, and between this beam and the upper and lower rollers, multiple roller sets have been integrated to enhance the stiffness of both the upper and lower rollers. What's more, this machine boasts a three-roller full-drive system, ensuring unparalleled precision and efficiency.
| name |
unit |
Parameter value |
Remark |
| W11STNC- 30 X 30 00 |
W11STNC - 100X3000 _ _ |
W11STNC-150X3000 |
rolled sheet
bow to extremes |
MPa |
≤245 |
≤245 |
≤245 |
|
| Full load coil thickness |
mm |
30 |
100 |
150 |
|
| Full load pre-bent plate thickness |
mm |
twenty four |
80 |
120 |
|
| Maximum coil width |
mm |
3000 |
3000 |
3000 |
|
| Remaining straight edge length |
mm |
≤2-2.5 times plate thickness |
|
| Rolling speed |
m/min |
0-6 |
|
| Work roll material |
/ |
42CrMo |
|
| Work roll drive |
/ |
Hydraulic motor + reducer drive/electric motor + reducer drive |
|
| Work roll movement |
/ |
Upper roller lifting hydraulic drive, translation hydraulic/mechanical drive |
|
| Hydraulic system pressure |
MPa |
25 |
|
| Lubrication system |
/ |
Automatic lubrication at startup |
|
| Operation method |
/ |
Portable wireless remote control and drag line mobile operating platform |
interlock |
| Feeding roller |
/ |
Fully driven feeding roller table and centering device |
Optional |
| Front and rear support |
/ |
Hydraulic lift (can be used as a feed transition roller when lowered) |
Optional |
| Correction device |
/ |
Hydraulic correction device to correct axial misalignment |
Optional |
| top support |
/ |
Rolling cone auxiliary support mechanism |
Optional |
| Note: It can be customized according to the buyer's plate yield (Mpa), plate thickness (mm), and plate width (mm) |
At Nanjing Yunyan Digital Technology Co., Ltd, our Innovative Marine Plate Rolling CNC Machine Tool, JSYZSK1, can be categorized as follows:
1. Symmetrical Up-Mode: The upper work roller performs vertical lifting movements while the two work rollers remain in fixed relative positions.
2. Lower Roller Overall Horizontal Adjustment: The upper work roller moves vertically, while the lower work roller undergoes overall horizontal translation.
3. Lower Rollers Horizontal Adjustment: The upper rollers are lifted vertically, and the lower rollers are translated horizontally, ensuring precise control.
4. Roller Universal: The upper work roller lifts vertically and translates horizontally, maintaining the relative positions of the two work rollers.
(The upper roller features both vertical and horizontal adjustability)
China Origin JSYZSK1 Innovative Marine Plate Rolling CNC Machine Tool
Additionally, we offer the Pipeline Rolling Production Line, designed for enhanced efficiency and performance.
Comprehensive Overview
The Innovative Marine Plate Rolling CNC Machine Tool, JSYZSK1, is an extraordinary marvel in metalworking technology, designed to perform the intricate process of continuous sheet bending at three points. Depending on the temperature, this process can be classified into cold rolling, hot rolling, and warm rolling. This advanced machine specializes in bending metal sheets of various thicknesses into cylindrical, arc, rectangular, or other complex curved shapes, making it indispensable across diverse industries such as metallurgy, construction materials, petroleum, chemicals, hydropower, bridges, defense, coal, mining, shipbuilding, boilers, aviation, and electrical transmission and transformation equipment manufacturing.
The upper roller of this machine acts as the primary driving roller, boasting pre-bending and CNC rolling functionalities for sheet ends. It allows for the single-feed processing of metal sheets, enabling completion of both pre-bending and rolling without the necessity of turning the sheets around. The hydraulic motor on the upper roller features an instant brake mechanism, ensuring precise stoppage during bending and rolling. All movement of the lower roller and side rollers is hydraulically driven and computer-controlled, with real-time displacement feedback displayed via CRT, thanks to high-precision encoders. This machine excels in operational simplicity, unmatched convenience, and superior efficiency.
The machine incorporates automatic leveling capabilities, with a screen display and synchronization accuracy of ±0.2mm. The tilting and resetting of the flipping bearing housing are hydraulically controlled, and the upper roller's tail features a balancing mechanism for effortless removal of rolled workpieces and cylinders. The machine also includes a movable independent operating platform for optimal flexibility and is equipped with safety interlock devices, ensuring high operational safety standards.
Three-Phase AC Power Supply
Voltage: 380V±20, Frequency: 50Hz±5Hz
Operating Temperature: -10~45ºC
Precision Level
Accuracy: ≤±0.2mm
When synchronizing the position of the working rollers, the machine maintains a synchronization accuracy of ±0.2mm.
Structural Integrity and Performance
1. Tipping Cylinder
2. Tipping Head Frame
3. Left Frame
4. Upper Roller
5. Side Roller
6. Lower Roller
7. Right Frame
8. Balancing Device
9. Upper Roller Driving Device
10. Lower Roller Driving Device (Optional)
11. Side Roller Cylinder, Lower Roller Cylinder
12. Roller Cylinder
13. Base
14. Side Support (Optional)
15. Top Support System (Optional)
16. Feeding Electric Roller Conveyor (Optional)
17. Hydraulic System
18. Electric Control System
3.1 Structural OverviewComprehensive Structure Overview
The fundamental structural elements of this machine tool encompass the frame section, upper roller section, lower roller section, side roller section, flipping bearing housing section, main drive section, hydraulic section, electrical section, lubrication section, and base section.
The left and right frames are securely mounted on a unified base, forming the machine's main body. The left end of the upper roller's bearing housing is fitted into the flipping bearing housing, while the right end's bearing housing is enclosed within the right frame, ensuring robust structural integrity and performance.
The upper roller in our state-of-the-art machine serves as the pivotal driving roller, seamlessly connected to the hydraulic motor via an advanced planetary gearbox. This configuration ensures that the upper roller remains stationary in position, engaging solely in rotational motion. Meanwhile, the working roller dynamically performs both rotational and vertical movements, expertly executing lifting and lowering actions.
Our machine features strategically placed oil cylinders for the lower roller and side roller within guide grooves of the left and right frames. The cylinders' reciprocating motion empowers the lower roller and side roller to move vertically along the guide grooves and achieve tilt, making it ideal for rolling conical workpieces as well as correcting and rounding them. A flipping bearing housing on the left frame, activated by the flipping oil cylinder, allows interaction with the upper roller head. Additionally, a balancing device at the tail of the upper roller ensures balance and elevation when the upper roller and tilting frame are open. The working roller's movements are precisely guided by high-quality linear slide rails.
All machine controls are intuitively centralized on the main operating console, providing seamless and efficient operation.
3.1.1 Work rollers
As one of the most critical components of a rolling machine, the quality and performance of the work rollers are paramount, directly influencing the machine's lifespan and rolling accuracy.
(1)Roller materials
Our work rollers are meticulously crafted from high-strength rolling steel, undergoing rigorous processes including forging, tempering, quenching, stress relief, and precision lathe machining. These carefully orchestrated steps ensure outstanding surface contact strength, preventing impressions during steel plate rolling. The rollers are designed for long-term performance and mechanical reliability. Initial rough processing is followed by tempering to achieve a hardness of HB240~300. Subsequent precision processing involves intermediate frequency quenching, attaining a hardness of HRC45-55. Compliant with the JB/ZG4289-86 rolling steel standard, the stiffness adheres to (1/700-1/1000) L, with L representing the distance between the centerlines of the two side frames.
~
300, and after precision processing, they undergo intermediate frequency quenching with a hardness of HRC45-55. In accordance with the JB/ZG4289-86 standard for rolling steel, the stiffness complies with (1/7001/1000) L, where L refers to the distance between the centerlines of the two side frames.
(2) The rotation of the work roller: the hydraulic motor is connected to the planetary gearbox, and then the torque is transmitted to the work roller.
Our advanced four-roller rolling machine is driven by the upper roller, as depicted in the diagram below. The upper roller functions as the primary driving roller, powered independently by a hydraulic motor seamlessly coupled to a high-power planetary gearbox (linear coupling), eliminating the need for intermediate gear transmission. This design represents the pinnacle of energy-efficient driving methods. The hydraulic motor features an instant brake mechanism, ensuring precise stopping of roller rotation in the pre-bending state.
Schematic diagram of upper rollAdjustable Clamping Pressure:
To cater to various product rolling requirements,
the clamping force between the upper and lower rollers can be pre-set with precision.
This feature effectively prevents overpressure indentation on softer materials.
The clamping force is expertly regulated by the relief valve of the hydraulic station.
3.1.2Bearings at both ends of the work rollers
Each end of our work rollers is equipped with two premium roller bearings, sourced from Wafangdian, a renowned brand in China. These high-quality bearings ensure exceptional performance and durability.
Each roller in our advanced four-roller machine is equipped with highly durable, industry-recommended self-aligning roller bearings. These bearings effectively counteract pressure from shaft misalignment during roller shaft rotation, allowing each shaft to move freely and flexibly. This design avoids scratches and cracks on the rollers. The internal structure of these bearings permits them to withstand roller shaft misalignment and tilt. When subjected to fixed outer cover forces, this foldable mobility prevents damage to the roller shaft from reverse forces.
Our self-aligning bearings offer significant advantages. Regardless of shaft deviation, the roller shaft smoothly and safely realigns, returning to its original position. Conical rolling demands stringent tolerances, requiring the roller shaft to tilt and manage unbalanced loads. These loads place significant pressure on the bearings. With self-aligning bearings, the load is directed into an axial mode, controlling the impact of folding and ensuring smooth, safe self-rotation. Our innovative design incorporates two self-aligning bearings on each roller shaft, enhanced with 'permanent lubrication technology.' This feature eliminates the need for frequent lubrication, ensuring optimal performance throughout the product's lifespan.
3.2.1Racks and bases
The frame and seat of our coiler, crafted from premium domestic Q235A/Q345 steel, are precisely CNC
machine cut,
polished, welded, and then stress relief annealed at a professional heat treatment facility. Subsequent CNC lathe machining ensures precision. All workpiece records are meticulously included in our quality tracking system.
3.3.1Hydraulic system
Our machine system features an independent hydraulic circuit with two main functions. The primary drive section powers the upper and lower working rollers, while the auxiliary drive facilitates the lifting and lowering of the lower and side working rollers and the tilting frame flipping. Each hydraulic circuit is independently powered by a high-pressure oil pump driven by an electric motor, utilizing a superimposed valve structure. Key characteristics include:
Compact design and efficient installation
No special skills required, allowing for quick and easy hydraulic system expansion or modification.
Eliminating diverter valve synchronous systems prone to pressure inconsistencies between cylinders,
Addressing leakage, vibration, and noise issues in pipeline connections, thus enhancing hydraulic system reliability;
Stacked components for easy maintenance and inspection.
Each hydraulic circuit is controlled by two relief valves to regulate pressure. The maximum pressure for each circuit is set at 20MPa, mainly for the main cylinder. Another relief valve is set at 16MPa to control the tilting and balancing cylinders.
Each hydraulic circuit's main cylinder comprises two sets of stacked components to adjust the main cylinder's movement speed, accommodating various working speeds for the side and lower rollers.
High-precision displacement sensors on the left and right frames and the tilting frame ensure synchronization accuracy of the main cylinders at both ends of each moving working roller. These sensors, along with pressure sensors and a microcomputer control system, monitor and adjust piston displacement, meeting synchronization accuracy requirements.
a,
Unique pre-unloading pressure technology effectively avoids hydraulic shock, thereby extending the lifespan of pipelines and seals.
b, High-quality hydraulic components, specifically 'Yuyan' products, are selected to ensure the hydraulic system's stability.
The hydraulic system boasts strategically placed detection points at all input and output ports, facilitating seamless maintenance and fault inspection. The system features a bottom suction oil pump with positive pressure, complemented by filters and level gauges equipped with signaling devices for automatic fault alarms. The hydraulic station, being independent of the machine base, enhances ease of maintenance and is thoughtfully positioned away from heat sources.
Our system adheres rigorously to both national and industry standards. The bending radius of the pipes is judiciously designed, with smooth transitions and shock-absorbing pipe clamps positioned to mitigate impact and vibration. This ensures the hydraulic pipeline operates seamlessly, free from any jolts or vibrations.
The system is meticulously designed with a strong emphasis on efficiency and energy conservation, effectively reducing power wastage and minimizing heat generation.
3.4.1Lubrication system
The machine's lubrication system encompasses linear slides, work rollers, and other components, utilizing both centralized and manual lubrication methods to ensure optimal performance.
3.5.1Control system
The micro-control system integrates hardware such as the main electrical cabinet, control cabinet, and a dedicated control software, providing a robust operational framework.
Equipped with dual operating systems-touchscreen and manual control-the system facilitates effortless switching. Sensors, sourced from renowned American and Italian brands, guarantee positional accuracy and precise monitoring of each working roller's position.
Key technical specifications:
Average failure-free time: ≥20,000 hours
Display accuracy: ≤±0.2mm
Synchronization accuracy for lower roller lifting, side roller tilting, and displacement control: ≤±0.2mm
Sensor displacement resolution: ≤0.1mm
Core components and control principles of the micro-control system:
The four-roller rolling machine comprises an industrial control computer, a SIEMENS Programmable Logic Controller (PLC) with digital and analog extension modules, peripheral circuits, and displacement sensors.
The industrial computer communicates with the Siemens PLC via a dedicated communication cable to acquire data such as lower roller displacement, displacement of front and rear side rollers (cylinders I and II), and more.
Data also includes displacement of hydraulic cushions I and II, balance cylinder, flipping cylinder, and PLC input/output status.
The integration of this data, coupled with intelligent processing, allows the computer and PLC to control the output of the PLC. Through intermediary relays, they manage peripheral devices, motor operations, and hydraulic valve switching. The system ensures accurate operation and displays real-time data, alarms, and output states in both graphical and textual formats on the computer screen.
Control system functions:
The PLC system provides real-time display of various data and rolling information.
The system is designed with state-of-the-art features, superior operability, safe and reliable performance, excellent fault tolerance, and includes the following capabilities:
Fault self-diagnosis display and intelligent operation error identification
Real-time display of absolute positions at both ends of the rear side roller
Real-time display of absolute positions at both ends of the lower roller
Real-time display of tilting angles for front and rear side rollers and both ends of the lower roller
Soft and hard limit protection for all moving parts
Power-off memory function: In the event of an unexpected power outage or machine shutdown post-rolling, the PLC system tracks and accurately displays the actual positions upon re-powering, ensuring continuity and precision.
Safety protection function: In case of unexpected situations, operators can easily and promptly shut down the equipment and system to ensure the safety of both the equipment and personnel. This crucial feature minimizes risk, providing peace of mind and safeguarding operational integrity.
Control function:
The industrial computer communicates seamlessly with the Siemens PLC through a dedicated communication cable, acquiring critical data such as the displacement of the front and rear side rollers, PLC input/output status, and more.
The computer and PLC, utilizing the integrated data and intelligent processing, effectively control the PLC output. Through intermediate relays, they manage peripheral devices, motor operations, and hydraulic valve switching, ensuring the seamless and efficient operation of the control system.
3.6.1 Embedded software for CNC 4 Roll Hydraulic Steel Plate Bending Machine Sheet Metal Bender Roller
The machine offers the convenience of invoking batch rolling data with a single click. Our advanced control system software features an automatic rolling program, enabling one-click operations for data collection, calibration, storage, invocation, and seamless startup post-calibration.
In automatic mode, the system can efficiently feed material and complete one-time circular forming. The software boasts features for data numbering, storage, and retrieval, capable of storing data for hundreds of specifications. This facilitates automated rolling for a variety of sizes. Additionally, the system is compatible with manual operation programs, allowing for a smooth switch to manual operation when required.
The software not only excels in automatic rolling of circular workpieces but is also adept at handling the automated rolling of non-circular shapes, such as square workpieces, ensuring versatility and precision.
Rolling flow chart
Main configuration:
| Name of main parts |
Material |
| Upper roller device |
HB250~300
Tempering hardness HB250~300 |
| Lower roller device |
HB250~300
Tempering hardness HB250~300 |
| Side roller device |
HB250~300
Tempering hardness HB250~300 |
| Bed |
Welded structural parts |
| Right frame unit |
Welded structural parts |
| Tipping device |
Welded structural parts |
| Cylinder |
Finished product |
| Transmission system |
Hydraulic motor + planetary gear drive |
| Hydraulic system |
Yuji "Yuken" from Japan |
| Control system |
Siemens |
Experience seamless and secure packaging and shipping with our CNC 4 Roll Hydraulic Steel Plate Bending Machine. Each Sheet Metal Bender Roller is meticulously packed and loaded to ensure it reaches you in pristine condition.
Our high-quality goods are cherished by customers across the globe, showcasing our commitment to excellence and innovation.
We proudly welcome our esteemed customers to visit our state-of-the-art factory and witness our dedication to quality and advanced technology firsthand.
Our Honors:
Nanjing Yunyan Digital Technology Co., Ltd proudly serves as the exporting division of Jiangsu Yizhong CNC Machine Tool (Group) Co., Ltd, a name synonymous with excellence and innovation.
Our prestigious group, established in 2006, stands as one of China's premier machine tool manufacturers. Located in the Chengbei industrial area of Yangzhou city, Jiangsu province, our sprawling facility spans 498,700 square meters, housing nine cutting-edge production lines. We are honored to be recognized as a National Torch Plan and High-tech enterprise.
Our extensive product lineup features advanced CNC machine centers, CNC gantry drilling machines, CNC gantry drilling and milling machines, CNC boring and milling machine centers, plate planers and milling machines, oil press machines, CNC lathes, and leveling machines. Leveraging our robust technical team, we excel in OEM machine production, tailored to meet diverse client needs.
Through relentless dedication and innovation, we have forged enduring and strategic partnerships with esteemed clients across the globe, including Russia, Australia, the United Kingdom, Italy, South America, Egypt, and India. We warmly welcome your inquiries and look forward to collaborating with you.
Dedicated After-Service Support:
Enjoy peace of mind with our 12-month warranty, starting from the successful installation and trial operation date.
Rest assured, the equipment supplied by us is brand new and unused. Post installation, debugging, and operation, the equipment's performance will meet or exceed national standards or the specific agreements between both parties.
Our commitment includes providing timely technical support within 2 hours of receiving your call. Should you face an issue that can't be resolved independently, we guarantee to initiate troubleshooting within 24 hours in our country. Any parts identified as having quality-related issues during the warranty period will be replaced absolutely free of charge.
Our highly skilled technician team is available for installation and training at your factory, charging only a reasonable labor fee.
){kind=link}