Revolutionary Composite Metal Sheet Plate Stamping, Straightening, and Leveling Machine
Application &Main components of the Composite metal sheet plate stamping straightening leveling machine:
This specialized equipment is designed for the precise leveling of metal plates. Our Heavy Duty Metal Sheet Leveling and Cutting Machine with CNC Control System effectively handles cold-rolled coils and uneven flat plates, including high-strength steel plates, carbon plates, stainless steel plates, aluminum plates, and other metal materials. It serves a wide range of industries such as metallurgy, shipbuilding, boilers, petroleum, chemicals, locomotives, bridges, metal structure machinery manufacturing, and decoration.
Our advanced equipment is meticulously constructed, comprising of a sturdy frame part, efficient roller part, movable crossbeam, robust pressing mechanism, cornering mechanism or guide roller part, powerful main transmission system, reliable dry oil lubrication system, solid base part, and a sophisticated electrical part.
The entire machine features a durable frame structure, with the lower row of working rollers securely fixed on the lower machine base and the upper row of working rollers attached to the movable crossbeam. The movable crossbeam has the flexibility to move up and down and tilt at specific angles, ensuring it can handle plates of varying thicknesses with precision. For optimal leveling accuracy, both the upper and lower rows of working rollers are enhanced with support rollers.
Friendly reminder: Equipment working hours are designed for maximum productivity, operating 26 days per month with three shifts per day.
Main technical parameters of the Composite metal sheet plate stamping straightening leveling machine:
| No. |
Item |
YZW43-40×2500 |
| 1 |
Flatten Plate |
Yield Limit σs (MPa) |
235MPa |
Maximum Thickness
h (mm) |
40 |
| Plate Width b (mm) |
≤2500 |
| Minimum Thickness hmin (mm) |
10 |
| 2 |
Work roll |
Number of Rolls n (pcs) |
7( up 4 down 3) |
| Roll Pitch t (mm) |
340 |
| Roll Diameter D (mm) |
300 |
| Roll Body Length l (mm) |
2600 |
| Work Roll Material |
60CrMoV |
| Work Roll Surface Roughness Ra |
0.8μm |
| Work Roll Surface Hardness |
HRC60-65,quenching depth 5-8mm (single side) |
| 3 |
Support Rolls |
Roll Pitch t (mm) |
340 |
| Roll Diameter D1 (mm) |
330 |
| Number of Rows (upper and lower) |
2 |
| Support Roll Material |
GCr15SiMn |
| Support Roll Surface Roughness Ra |
0.8μm |
| Support Roll Surface Hardness |
HRC50-55 |
| 4 |
Moving Beam |
Pressing Stroke h1 (mm) |
+60~-10 |
| Pressing Speed v1 (mm/min) |
25 |
| 5 |
Leveling Speed v (m/min) |
4(frequency conversion) |
| 6 |
Leveling Accuracy ρ (mm/m) |
1.0 |
| 7 |
Main Motor Power Pn (kW) |
90 |
| 8 |
Main Pressing Motor Power Pn1 (kW) |
11kW |
| 9 |
Correcting Roll Surface Relative Height h0 (mm) |
+750 |
| 10 |
Screw Material |
40Cr,quenching and tempering treatment |
| 11 |
Nut Material |
Wear-resistant microcrystalline zinc-based alloy |
The maximum load characteristic Wx is calculated using the following formula:
Wx=σs bmax h2(n.m)
Σs represents the yield limit of the plate (N/mm2);
Bmax is the maximum width of the plate (mm);
Hmax denotes the maximum thickness of the plate (mm).
Working environment:
Temperature (Factory inside): -15ºC to 45ºC. The equipment ensures long-term stable operation within this temperature range.
Working humidity: ≤95% non-condensing to maintain equipment efficiency.
Equipment noise: ≤85dB to ensure a quieter working environment.
Composite Metal Sheet Plate Stamping, Straightening, and Leveling Machine:
Packing List:
| No. |
Item |
Q'ty |
| 1 |
Whole machine |
1 set |
| 2 |
Electric controller |
1 set |
| 3 |
Lubricating system |
1 set |
| 4 |
Monitoring system |
1 set |
| 5 |
Standard accessories list |
1 set |
| 6 |
Documents |
3 sets |
Quick-Wear Parts:
| |
Item |
Q'ty |
Supplier |
| 1 |
Hydraulic Station General Sealing Ring (Domestic) |
1 set |
Domestic famous brand ,in free . |
| 2 |
High Voltage System Fuse Components |
2 pcs |
| 3 |
Micro Relay |
2 pcs |
| 4 |
Proximity Switch |
1pc |
|
| 5 |
Push Button |
2pcs |
|
| 6 |
Indicator Light |
2pcs |
|
Utilizing cutting-edge tools like SolidWorks 3D and 2D models, Cosmos, and more, we perform extensive reliability verifications, structural optimizations, and stress-strain visual demonstrations. This meticulous process involves thousands of design iterations to ensure top-notch performance and longevity.
Our Guiding Principle
Innovation through Technology, Excellence through Service, and Growth through Self-Creation & Joint-Cooperation.
Establish Long-term and Stable Partnerships.
Achieve Mutual Benefits and Shared Success.
Robust OEM Supply Capabilities.
We already have dedicated agents in Russia, but our vision is global. Reach out to us for seamless collaboration, as we aim to expand our network and assist more partners worldwide.
Research & Development
The Jiangsu Yizhong Industrial Design Institute, a branch of Jiangsu Yizhong Machine Tool Co., Ltd, boasts a prestigious team of 6 professors, 4 doctoral students, 12 master's degree holders, 16 senior engineers, and 42 intermediate engineers. In collaboration with Shanghai Jiaotong University, we have established the SJTU-Yangzhou Industrial Design Institute. Together, we are pioneering national projects like the 973# and 863# 10,000-ton Hydraulic Machine Robot Project.
Our company excels in providing OEM machine tools with unmatched expertise.
We offer a comprehensive 12-month warranty period, starting from the moment of successful installation and trial operation. Rest assured, your investment is safeguarded with our reliable warranty.
The equipment we provide is guaranteed to be brand-new and unused. Post-installation, debugging, and operational performance of the equipment will meet or exceed the relevant national standards. or those stipulated within the agreement between the parties..
Upon receiving a service call from the buyer, the seller commits to providing relevant technical support within 2 hours. If the issue cannot be resolved remotely, we guarantee on-site troubleshooting within 24 hours in the seller's' country. Any parts identified as having quality-related issues during the warranty period will be replaced free of charge, ensuring continuous and efficient operation of your equipment.
What equipment can you get from our factory? Discover our extensive range of industry-leading machinery:
Lathe Machine
CNC Vertical Machine Center
Leveling Machine
Plate Edge Milling Machine
Boring Milling Machine
Edge Planer
Gantry Drilling and Milling Machine
Oil Pressure
Rolling Machine
We support customized machines and welcome your inquiries.
Why choose Jiangsu Yizhong Machine Tool Co., Ltd? Discover the unparalleled advantages that set us apart:
Quality Guarantee:
We own a 498,700 m² factory and boast extensive manufacturing experience since 2006.
Before shipment, each machine undergoes thorough debugging to ensure optimal performance.
We follow stringent QA and QC procedures to adhere strictly to order standards. We welcome customers to inspect the quality of our machine tools.
Delivery Time:
Our delivery time ranges from 10 working days to 6 months, depending on the machine type. Some machines have beds in stock.
Our quotes include precise delivery timelines, and we adhere to them diligently.
Advanced Technician Team:
Recognizing the importance of technical innovation, we established the Jiangsu Yizhong Industrial Design and Research Institute, empowering us in custom machine development.
For technical queries beyond our sales team's expertise, quick responses are assured through consultation with our experts.
Our engineers are available to assist with installation, operation guidance, and maintenance directly at customers' local factories.
Sales Team:
Our sales team undergoes rigorous training to provide quick and accurate responses, saving our customers valuable time.
Passionate about their work, our salesmen are best reached for technical questions before 12 PM, China time.
Application in Fields: Explore the diverse applications of our advanced machinery across various industries.
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