JSYZSK1 CNC Machine Tool for Marine Plate Rolling, Made in China
The W11NC Series Marine Plate Rolling Machine is a cutting-edge engineering marvel, expertly crafted for the precise rolling of circular plates, such as ship shells and groove-type bulkheads. This versatile machine can be customized to meet your exact specifications, offering both symmetrical and asymmetrical three-roll coiling options. It features a robust rigid beam over the upper roller and multiple sets of rollers between the upper and lower sections, significantly enhancing the stiffness and stability of the rollers. With fully driven three-roller mechanics, this machine ensures superior performance and unparalleled reliability for all your marine plate rolling needs.
| name |
unit |
Parameter value |
Remark |
| W11STNC- 30 X 30 00 |
W11STNC - 100X3000 _ _ |
W11STNC-150X3000 |
rolled sheet
bow to extremes |
MPa |
≤245 |
≤245 |
≤245 |
|
| Full load coil thickness |
mm |
30 |
100 |
150 |
|
| Full load pre-bent plate thickness |
mm |
twenty four |
80 |
120 |
|
| Maximum coil width |
mm |
3000 |
3000 |
3000 |
|
| Remaining straight edge length |
mm |
≤2-2.5 times plate thickness |
|
| Rolling speed |
m/min |
0-6 |
|
| Work roll material |
/ |
42CrMo |
|
| Work roll drive |
/ |
Hydraulic motor + reducer drive/electric motor + reducer drive |
|
| Work roll movement |
/ |
Upper roller lifting hydraulic drive, translation hydraulic/mechanical drive |
|
| Hydraulic system pressure |
MPa |
25 |
|
| Lubrication system |
/ |
Automatic lubrication at startup |
|
| Operation method |
/ |
Portable wireless remote control and drag line mobile operating platform |
interlock |
| Feeding roller |
/ |
Fully driven feeding roller table and centering device |
Optional |
| Front and rear support |
/ |
Hydraulic lift (can be used as a feed transition roller when lowered) |
Optional |
| Correction device |
/ |
Hydraulic correction device to correct axial misalignment |
Optional |
| top support |
/ |
Rolling cone auxiliary support mechanism |
Optional |
| Note: It can be customized according to the buyer's plate yield (Mpa), plate thickness (mm), and plate width (mm) |
The types of Marine plate rolling machines can be classified into the following categories:
1. Symmetrical Up-Mode: The upper work roller can perform vertical lifting movements, while the positions of the two work rollers remain relatively unchanged.
2. Lower Roller Overall Horizontal Adjustment: The upper work roller moves vertically, while the lower work roller moves horizontally across its entire length.
3. Lower Rollers Horizontal Adjustment: The upper rollers lift vertically, and the lower rollers translate horizontally.
4. Universal Roller: The upper work roller moves vertically and horizontally, while the positions of the two work rollers remain relatively unchanged.
(The upper roller is adjustable both vertically and horizontally)
CNC 4 Roll Hydraulic Steel Plate Bending Machine - Sheet Metal Bender Roller
We also offer the Pipeline Rolling Production Line:
Overview
The metal sheet rolling process in our JSYZSK1 CNC Machine Tool involves continuous bending at three key points. Classified into cold, hot, and warm rolling based on temperature, this cutting-edge machine transforms metal sheets of specified thickness into cylindrical, arc, rectangular, or other custom curved shapes. It is an indispensable asset across various industries such as metallurgy, construction materials, petroleum, chemicals, hydropower, bridges, defense, coal, mining, shipbuilding, boilers, aviation, and electrical transmission and transformation manufacturing.
Equipped with advanced pre-bending and CNC rolling functionalities, the upper roller serves as the primary driving roller in this state-of-the-art machine. It handles the entire process-feeding the metal sheets, pre-bending ends, and rolling the workpiece-all in one go without needing to turn the sheet. The hydraulic motor on the upper roller, equipped with an instant brake, ensures precise stopping during bending and rolling. The hydraulically driven lower and side rollers are computer-controlled, with CRT displays enabling direct observation of roller displacement. This machine stands out for its ease of operation, user convenience, and exceptional efficiency.
Enhancing operational precision, the machine can automatically level with screen displays and a synchronous accuracy of ±0.2mm. The hydraulically driven tilting and resetting of the flipping bearing housing, combined with a balancing mechanism at the upper roller's tail, facilitate easy removal of rolled workpieces and cylinders. A movable independent operating platform offers flexible movement, while integrated safety interlock devices ensure optimal safety.
3PHASE AC
380V±20, 50Hz±5Hz
Operating Temperature: -10~45ºC
Accuracy:
≤±0.2mm
When synchronously controlling the working rollers' position, the synchronization accuracy is maintained at ±0.2mm.
Structure and Performance
1. Tipping cylinder
2. Tipping head frame
3. Left frame
4. Upper roller
5. Side roller
6. Lower roller
7. Right frame
8. Balancing device
9. Upper roller driving device
10. Lower roller driving device (optional)
11. Side roller cylinder, Lower roller cylinder
12. Roller cylinder
13. Base
14. Side support (Optional)
15. Top support system (Optional)
16. Feeding electric roller conveyor (Optional)
17. Hydraulic system
18. Electric control system
3.1Overview of the structure
The fundamental structure of the JSYZSK1 CNC Machine Tool includes various critical sections: frame, upper roller, lower roller, side roller, flipping bearing housing, main drive, hydraulics, electrics, lubrication, and base. Mounted on a unified base, the left and right frames form the machine's core. The upper roller's bearing housing is ingeniously integrated, with the left end inserted into the flipping bearing housing and the right end securely installed within the right frame.
The robust structure of the machine tool comprises the left and right frames mounted on a unified base, forming the machine's primary framework. The upper roller's left bearing housing is embedded in the flipping bearing housing, while its right bearing housing is firmly positioned within the right frame.
The upper roller is the main driving force of the machine, seamlessly connected to the hydraulic motor through a state-of-the-art planetary gearbox. This setup ensures the upper roller remains fixed in position, executing only rotational movements. In contrast, the working roller performs both rotational and vertical motions, enabling efficient lifting and lowering tasks.
The oil cylinders for the lower and side rollers are strategically installed in the guide grooves of the left and right frames. Through reciprocating motion, these cylinders facilitate the vertical and tilting movements of the rollers, allowing for precise rolling of conical workpieces and effective correction and rounding. Additionally, a flipping bearing housing on the left frame, operated by a flipping oil cylinder, enables seamless interaction with the head of the upper roller. A balancing device at the tail of the upper roller ensures it remains balanced and elevated when the upper roller and tilting frame are open. The working roller's movement is meticulously guided by premium linear slide rails.
The machine's control is centralized on a sophisticated main operating console, ensuring seamless and intuitive operation.
3.1.1Work rollers
As one of the most vital components of a rolling machine, the quality and performance of the work rollers significantly influence the machine's lifespan and overall rolling precision.
(1)Roller materials
Crafted from high-strength rolling steel, the working rollers undergo rigorous processes including forging, tempering, quenching, stress relief, and precision lathe machining. These procedures ensure the rollers achieve optimal surface contact strength, preventing any surface impressions during steel plate rolling. This meticulous craftsmanship guarantees the rollers' durability and comprehensive mechanical performance. After rough processing, the rollers are tempered to a hardness of HB240~300, followed by intermediate frequency quenching to achieve a hardness of HRC45-55. Complying with the JB/ZG4289-86 standard for rolling steel, the rollers exhibit a stiffness within (1/700-1/1000) L, where L represents the distance between the centerlines of the two side frames.
~
300, and after precision processing, they undergo intermediate frequency quenching with a hardness of HRC45-55. In accordance with the JB/ZG4289-86 standard for rolling steel, the stiffness complies with (1/7001/1000) L, where L refers to the distance between the centerlines of the two side frames.
(2) The rotation of the work roller: the hydraulic motor is connected to the planetary gearbox, and then the torque is transmitted to the work roller.
The four-roller rolling machine is driven by the upper roller, as illustrated in the diagram below. The upper roller, acting as the driving roller, is independently powered by a hydraulic motor directly coupled to a high-power planetary gearbox via a linear coupling, eliminating the need for intermediate gear transmission. This advanced setup is the most energy-efficient driving method available. The hydraulic motor features an instant brake for precise cessation of roller rotation during the pre-bending phase.
Schematic diagram of upper rollClamping pressure can be set:
For various product rolling process requirements, the clamping force
between the upper and lower rollers can be pre-set to effectively prevent overpressure indentation on soft materials.
This effectively prevents overpressure indentation on soft materials.
The clamping force is expertly managed by the relief valve of the hydraulic station.
3.1.2Bearings at both ends of the work rollers
Each end of all working rollers is equipped with two premium roller bearings, sourced from Wafangdian shafts, a renowned brand in China. These bearings enhance the overall performance and reliability of the machine.
Each roller in the four-roller machine is equipped with industry-recommended, high-durability self-aligning roller bearings. These bearings effectively counteract the pressure from shaft misalignment during roller rotation. Their exceptional freedom and flexibility prevent scratches and cracks on the rollers. The internal design allows them to endure misalignment and tilt, while their foldable mobility under fixed outer cover forces protects the roller shaft from reverse force damage.
The advantages of these bearings are profound. No matter the deviation, the roller shaft can smoothly and safely realign itself, returning to its original position. Conical rolling demands stringent requirements, necessitating the roller shaft's ability to tilt under an unbalanced load, which pressures the bearings significantly. Self-aligning bearings channel this load into an axial mode, effectively mitigating folding impacts and enabling smooth, safe self-rotation. Our company utilizes two self-aligning bearings per roller shaft, employing 'permanent lubrication technology' for the product's entire lifespan, eliminating the need for frequent lubrication.
3.2.1Racks and bases
The frame and seat of the coiler produced in the factory are crafted from premium domestic Q235A/Q345 steel, which undergoes CNC machining.
machine cut
, polished, welded, and then the welded structural parts are sent to a specialized heat treatment facility for stress relief annealing and CNC lathe machining. All workpiece records are meticulously included in the quality tracking system.
3.3.1Hydraulic system
The machine system boasts an independent hydraulic circuit with two main functions. One part powers the upper and lower working rollers, serving as the main drive section. The other part aids in the lifting and lowering of the lower and side rollers and powers the tilting frame flipping. Each circuit is independently powered by a high-pressure oil pump driven by an electric motor. The system's superimposed valve structure offers:
Space-efficient design and installation
Quick and easy installation and expansion without special skills for the hydraulic system.
Elimination of diverter valve synchronous system issues, ensuring consistent pressure between cylinders,
Reduction of leakage, vibration, and noise in pipeline connections, enhancing hydraulic system reliability;
Convenient maintenance and inspection due to stacked components.
Each hydraulic circuit is regulated by two relief valves to control pressure. The maximum set pressure is 20MPa for the main cylinder and 16MPa for the tilting and balancing cylinders.
In each hydraulic circuit, the main cylinder features two sets of stacked components to adjust movement speed, accommodating different working speeds for side and lower rollers under various conditions.
To ensure synchronization accuracy of the main cylinders at both ends of each moving working roller, high-precision displacement sensors are installed on the left, right, and tilting frames. These sensors, along with pressure sensors and a microcomputer control system, monitor and adjust the main cylinder pistons' displacement, achieving synchronization accuracy requirements.
a,
Pre-unloading pressure technology is uniquely employed to effectively prevent hydraulic shock, extending the lifespan of pipelines and seals.
b, High-quality hydraulic components, specifically 'Yuyan' products, are selected to ensure system stability.
c,The hydraulic system has corresponding detection points at all input and output ports, facilitating maintenance and fault inspection. The oil pump is of the bottom suction type with positive pressure. Additionally, filters, level gauges, all equipped with signaling devices, can automatically alarm for fault indication. Furthermore, the hydraulic station is independent of the machine base, making maintenance and upkeep convenient, while also being positioned away from heat sources.
d,The system is manufactured strictly in accordance with national and industry standards. The pipe bending radius is reasonable, not less than 90°, featuring smooth transitions and well-placed shock-absorbing pipe clamps. This effectively avoids impact and vibration, ensuring that the hydraulic pipeline remains free from shock and vibration.
e,The system design takes into full consideration high efficiency, energy conservation, reducing power wastage, and minimizing heat sources.
3.4.1Lubrication system
The machine's lubrication system, such as linear slide, work rollers and other lubrication, adopts centralised lubrication and manual lubrication in two ways. lubrication.
3.5.1Control system
The micro-control system includes hardware components such as the main electrical cabinet, control cabinet, and dedicated control software.
The system features two sets of operating systems: touchscreen control and manual control, allowing for convenient switching. Sensors are sourced from American or Italian brands to ensure positional accuracy and monitor the positions of each working roller.
Key technical specifications:
Average failure-free time: ≥20,000 hours
Display accuracy: ≤±0.2mm
Synchronization accuracy for lower roller lifting, side roller tilting, and displacement control: ≤±0.2mm
Sensor displacement resolution: ≤0.1mm
Core components and control principles of the micro-control system:
The four-roller rolling machine consists of an industrial control computer, a SIEMENS Programmable Logic Controller (PLC) with its digital and analog extension modules and peripheral circuits, displacement sensors, etc.
The industrial computer communicates with the Siemens PLC through a dedicated communication cable to obtain data such as lower roller displacement, displacement of front and rear side rollers (cylinders I and II), displacement of hydraulic cushions I and
II, balance cylinder, flipping cylinder, PLC input/output status, etc.
The computer and PLC, with the integration of the above information and intelligent processing, control the output of the PLC. Through intermediate relays, they control peripheral devices, motor operation, and hydraulic valve switching, ensuring the normal operation of the control system and maintaining system accuracy. Simultaneously, the computer control system displays various data, alarms, output states, etc., on the computer screen in a graphical and textual format.
Control system functions:
The PLC system can display various real-time data and rolling information.
The system is designed with advanced features, good operability, safe and reliable operation, excellent fault tolerance, and the following functions:
Fault self-diagnosis display and operation error intelligent identification
Real-time display of absolute positions at both ends of the rear side roller
Real-time display of absolute positions at both ends of the lower roller
Real-time display of tilting angles (degrees) for front and rear side rollers and both ends of the lower roller
Soft and hard limit protection for various moving parts
Power-off memory function: In case of sudden power outage during operation or machine shutdown after rolling, the PLC system automatically tracks and accurately displays the actual positions upon re-powering.
Safety Protection Function: Designed with operator safety in mind, our system allows for immediate and effortless shutdown in case of emergencies. This ensures the utmost safety for both the equipment and personnel, minimizing risks and preventing accidents.
Advanced Control Function:
The industrial computer seamlessly communicates with the Siemens PLC through a specialized communication cable, obtaining crucial data such as the displacement of the front and rear side rollers, as well as the PLC's input/output status.
Harnessing the power of intelligent processing, the computer and PLC integrate vital data to control the PLC's output. Through intermediate relays, they meticulously manage peripheral devices, motor operations, and hydraulic valve switching, ensuring the flawless operation of the entire control system.
3.6.1 Embedded Software for CNC 4 Roll Hydraulic Steel Plate Bending Machine Sheet Metal Bender Roller
Effortless Batch Rolling: Our advanced control system software features a user-friendly interface that enables one-click batch rolling. With automated programs for data collection, calibration, storage, invocation, and startup, rolling operations have never been easier.
Automated and Versatile: In automatic mode, the system can autonomously feed materials and complete one-time circular forming. It boasts capabilities for data numbering, storage, and retrieval, managing hundreds of specifications to streamline rolling for various sizes. The system also supports manual operations, allowing for seamless switching between automated and manual modes.
Innovative Rolling Capabilities: Our software not only excels in automatic rolling of circular workpieces but also expertly handles the automated rolling of non-circular shapes, including square workpieces, enhancing versatility and efficiency in operations.
Detailed Rolling Flow Chart
Comprehensive Main Configuration:
| Name of main parts |
Material |
| Upper roller device |
HB250~300
Tempering hardness HB250~300 |
| Lower roller device |
HB250~300
Tempering hardness HB250~300 |
| Side roller device |
HB250~300
Tempering hardness HB250~300 |
| Bed |
Welded structural parts |
| Right frame unit |
Welded structural parts |
| Tipping device |
Welded structural parts |
| Cylinder |
Finished product |
| Transmission system |
Hydraulic motor + planetary gear drive |
| Hydraulic system |
Yuji "Yuken" from Japan |
| Control system |
Siemens |
Experience the ultimate in precision with our CNC 4 Roll Hydraulic Steel Plate Bending Machine. This Sheet Metal Bender Roller is meticulously packed and loaded to ensure it reaches you in pristine condition.
Our exceptional products, including the JSYZSK1 CNC Machine Tool for Marine Plate Rolling, have garnered global acclaim, reaching satisfied customers across the world.
We warmly welcome customers from all corners of the globe to visit our state-of-the-art factory, where you can witness the unmatched quality and innovation of our products firsthand.
Our Honors: Nanjing Yunyan Digital Technology Co., Ltd is proud to be recognized for our excellence and commitment to quality, continually receiving accolades within the industry.
Nanjing Yunyan Digital Technology Co., Ltd proudly serves as the export division of Jiangsu Yizhong CNC Machine Tool (Group) Co., Ltd.
Established in 2006, our group is a leading machine tool manufacturer based in the Chengbei industrial area of Yangzhou city, Jiangsu province. Spanning 498,700 square meters and featuring nine advanced production lines, we are also recognized as a National Torch Plan and High-tech enterprise.
Our product portfolio includes top-tier CNC machining centers, CNC gantry drilling machines, CNC gantry drilling and milling machines, CNC boring and milling machine centers, plate planer and milling machines, oil press machines, CNC lathes, and leveling machines. Additionally, our robust technician team excels in OEM machine manufacturing.
Through years of dedicated effort, we have forged long-term, close partnerships with clients across the globe, including in Russia, Australia, the United Kingdom, Italy, South America, Egypt, India, and more. We warmly welcome your inquiries and look forward to collaborating with you.
Premium After Service:
Enjoy a 12-month warranty period, starting from the successful installation and trial operation date, ensuring peace of mind and reliable performance.
Each piece of equipment is guaranteed to be brand new and unused. Post-installation, the equipment's performance aligns with pertinent national standards or the specific agreements between the parties.
Upon receiving a call, our technical support team will respond within 2 hours. Should the issue remain unresolved, we guarantee troubleshooting within 24 hours in the seller's country. Any parts deemed defective due to quality issues during the warranty period will be replaced at no additional cost.
Our professional technician team is ready to provide installation and training at your factory, charging only a reasonable labor fee. Benefit from expert guidance and ensure your operations run smoothly.
Application field
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