HEAVY DUTY MULTI ROLL STRAIGHTENING MACHINE
Application &Main Components of the HEAVY DUTY MULTI ROLL STRAIGHTENING MACHINE :
Our specialized Explosive Composite High-Precision Stainless Steel Shearing Machine is engineered for the flawless leveling of metal plates. From high-strength steels to aluminum, our machine seamlessly processes cold-rolled coils and uneven flat plates. Industries including metallurgy, shipbuilding, boilers, petroleum, chemicals, locomotives, bridges, metal structure machinery, and decoration rely on our technology for unparalleled results.
The equipment is meticulously crafted with key components including the frame, roller system, movable crossbeam, pressing mechanism, cornering or guide roller, primary transmission system, dry oil lubrication system, base, and electrical components.
Our innovative machine features a robust frame structure. The lower working rollers are securely fixed to the base, while the upper rollers are mounted on a movable crossbeam. This crossbeam can tilt and move vertically, adjusting to different plate thicknesses. To guarantee precision, both upper and lower working rollers are supported by additional rollers.
Friendly Reminder: Operating Hours - The equipment is designed to operate 26 days a month, with three shifts per day.
Main Technical Parameters of the HEAVY DUTY MULTI ROLL STRAIGHTENING MACHINE :
No. |
Item |
YZW43-40×2500 |
1 |
Flatten Plate |
Yield Limit σs (MPa) |
235MPa |
Maximum Thickness h (mm) |
40 |
Plate Width b (mm) |
≤2500 |
Minimum Thickness hmin (mm) |
10 |
2 |
Work roll |
Number of Rolls n (pcs) |
7( up 4 down 3) |
Roll Pitch t (mm) |
340 |
Roll Diameter D (mm) |
300 |
Roll Body Length l (mm) |
2600 |
Work Roll Material |
60CrMoV |
Work Roll Surface Roughness Ra |
0.8μm |
Work Roll Surface Hardness |
HRC60-65,quenching depth 5-8mm (single side) |
3 |
Support Rolls |
Roll Pitch t (mm) |
340 |
Roll Diameter D1 (mm) |
330 |
Number of Rows (upper and lower) |
2 |
Support Roll Material |
GCr15SiMn |
Support Roll Surface Roughness Ra |
0.8μm |
Support Roll Surface Hardness |
HRC50-55 |
4 |
Moving Beam |
Pressing Stroke h1 (mm) |
+60~-10 |
Pressing Speed v1 (mm/min) |
25 |
5 |
Leveling Speed v (m/min) |
4(frequency conversion) |
6 |
Leveling Accuracy ρ (mm/m) |
1.0 |
7 |
Main Motor Power Pn (kW) |
90 |
8 |
Main Pressing Motor Power Pn1 (kW) |
11kW |
9 |
Correcting Roll Surface Relative Height h0 (mm) |
+750 |
10 |
Screw Material |
40Cr,quenching and tempering treatment |
11 |
Nut Material |
Wear-resistant microcrystalline zinc-based alloy |
The maximum load capacity Wx is determined by the following formula:
Wx = σs bmax h2 (n.m)
Σs represents the yield limit of the plate (N/mm²).
Bmax is the maximum width of the plate (mm).
Hmax is the maximum thickness of the plate (mm).
Working Environment:
Temperature (Factory Interior): -15ºC to 45ºC. Our equipment ensures long-term and stable operation within this temperature range.
Working Humidity: ≤95% non-condensing.
Equipment Noise: ≤85dB.
Packing list :
No. |
Item |
Q'ty |
1 |
Whole machine |
1 set |
2 |
Electric controller |
1 set |
3 |
Lubricating system |
1 set |
4 |
Monitoring system |
1 set |
5 |
Standard accessories list |
1 set |
6 |
Documents |
3 sets |
Quick-wear parts :
|
Item |
Q'ty |
Supplier |
1 |
Hydraulic Station General Sealing Ring (Domestic) |
1 set |
Domestic famous brand ,in free . |
2 |
High Voltage System Fuse Components |
2 pcs |
3 |
Micro Relay |
2 pcs |
4 |
Proximity Switch |
1pc |
|
5 |
Push Button |
2pcs |
|
6 |
Indicator Light |
2pcs |
|
Utilizing the most advanced techniques including SolidWorks 3D and 2D modeling, Cosmos simulation, and more, we rigorously verify reliability, optimize structures, and analyze stress and strain visually through an extensive series of over tens of thousands of design iterations. This ensures unparalleled precision and durability in every shearing machine we produce.
Corporation Principle
Driven by technology, anchored by service, we thrive on innovation and collaborative partnerships.
We aim to build long-term and stable cooperations.
Achieve mutual benefits together.
Our OEM supply capabilities are robust and reliable.
Although we currently have agents in Russia, we are actively seeking additional agents worldwide. Please feel free to consult us as we are eager to assist more partners.
Research & Development
The Jiangsu Yizhong Industrial Design Institute, a subsidiary of Jiangsu Yizhong Machine Tool Co., Ltd., boasts a team of 6 professors, 4 doctoral students, 12 master's degree holders, and 16 senior engineers, along with 42 intermediate engineers. In collaboration with Shanghai Jiaotong University, we have established the SJTU-Yangzhou Industrial Design Institute. Together, we are working on the national 973# and 863# 10,000-ton Hydraulic Machine Robot project.
The company possesses a strong capability in manufacturing OEM machine tools.
Our warranty period extends for 12 months, starting from the date of successful installation and initial trial operation.
All equipment provided by the seller is brand new and unused. Post-installation, debugging, and operational performance of the equipment adheres strictly to relevant national standards. or as stated in the agreement between the parties involved.
Upon receiving a service call from the buyer, the seller will provide pertinent technical support within 2 hours. If the buyer cannot resolve the issue independently, the seller will ensure troubleshooting within 24 hours in the seller's' country. Any parts deemed to have quality-related issues during the warranty period will be replaced at no additional charge.
What equipment can you get from our factory?
Lathe Machine
CNC Vertical Machine Center
Leveling Machine
Plate Edge Milling Machine
Boring Milling Machine
Edge Planer
Gantry Drilling and Milling Machine
Oil Pressure
Rolling Machine
We support customized machines. Welcome your inquiry.
Why choose Jiangsu Yizhong Machine Tool Co., Ltd
Quality Guarantee:
We own a factory space of 498,700 m², boasting mature manufacturing experience since 2006.
Before dispatch, each machine undergoes extensive debugging to ensure flawless performance.
Our rigorous QA and QC procedures ensure that every process strictly follows order standards. We welcome customer inspections to verify the quality of our machine tools.
Delivery Time:
Our delivery timeframe ranges from 10 working days to 6 months, depending on the specific machines you order. Some machines have beds in stock.
When we provide a quote, we specify the delivery time and strictly adhere to it.
Advanced Technician Team:
Recognizing the importance of technical innovation, we established the Jiangsu Yizhong Industrial Design and Research Institute years ago, strengthening our capabilities in custom machine manufacturing.
For any technical queries beyond our sales team's scope, our experts are on standby to provide quick and accurate responses.
Our engineers are available for on-site assistance, including installation, operational guidance, and maintenance support.
Sales Team:
Our sales representatives receive thorough training to ensure they can swiftly and accurately address customer inquiries, saving time and enhancing satisfaction.
Passionate about their roles, our sales team is best reached with technical questions before 12 PM China time.
Application in Fields: