China Made Mechanical Plate Bending Roller

• Customization: Available
• After-sales Service: After Service at Home and Abroad
• Type: Rolling Machine
• Model NO.: W11STNC-30X3000
• Forging Forming Method: Mold Forging
• Power Source: Hydraulic Pressure
• Feature: Automation
• Certification: ISO9001
• Warranty: 12 Months
• Customized: Customized
• Advantage: Simple Structure
• Condition: New
• Maximum Width of Rolled Plate: 2500mm
• Working Length of Roll: 2550mm
• Yield Limit of Rolled Sheet: 245MPa
• Roller Driving Mode: Hydraulic Motor + Planetary Gearbox
• Transport Package: Nude Package
• Specification: 2500*2550mm
• Trademark: jsyzsk1
• Origin: Yangzhou
• HS Code: 8462219000
• Production Capacity: 2000sets Per Year

Product Description

China made Mechanical Plate Bending Roller

Pipeline production :

Product Description

Overview :

The process of a rolling machine rolling metal shee ts involves the continuous bending of the sheets at three points. Depending on the rolling temperature, it can be classified into cold rolling, hot rolling, and warm rolling. This machine is primarily used to bend metal sheets of a certain thickness into cylindrical, arc, rectangular, or other curved shapes. It is an essential piece of equipment in industries such as metallurgy, construction materials, petroleum, chemicals, hydropower, bridges, war, coal, mining, shipbuilding, boilers, aviation, and the manufacturing of electrical transmission and transformation equipment.

The upper roller serves as the main driving roller on this machine, which features pre-bending and CNC rolling functions for the end portions of the metal sheets. It can feed the metal sheets once, completing both pre-bending at the sheet ends and the rolling of the workpiece without the need to turn around. The hydraulic motor on the upper roller is equipped with an instant brake, allowing the rollers to accurately stop rotating during the bending and rolling process. The lifting and lowering of the lower roller and side rollers are all hydraulically driven, with displacement controlled by the computer. The displacement of the lower roller and side rollers can be directly observed through CRT display by using encoders for detection. The machine offers advantages such as simple operation, convenience, and high efficiency.

The machine can automatically level, with screen display and synchronous accuracy of ±0.2mm. The tilting and resetting of the flipping bearing housing are hydraulically driven, and the tail of the upper roller is equipped with a balancing mechanism for easy removal of the rolled workpiece and cylinder. It includes a movable independent operating platform for flexible movement. The machine is equipped with safety interlock devices, ensuring good safety.

3PHASE AC 380V±20,50Hz±5Hz
Temperature :-10~45ºC
Accuracy :≤±0.2mm
When synchronously controlling the position of the working rollers, the synchronization accuracy is ±0.2mm.
 

Product Parameters

CNC Upper Roller Universal Three-Roll Rolling Machine
(Upper Roll Adjustable in Vertical and Horizontal Directions)
 

 
Product Features :
1.This machine is a hydraulic three-roll rolling machine used to roll steel plates into cylindrical, conical, and corrected circular shapes.

2.The upper roller can move both vertically and horizontally.

3.During pre-rolling, the upper roller achieves asymmetrical positioning relative to the lower roller through horizontal movement.

4.For conical rolling, the upper roll tilts at both ends to complete the rolling of the cone.

5.In circular correction, the upper roll is positioned in the center to press and roll the stress zone of the cylinder, eliminating welding stress and improving the roundness of the cylinder.

6.During rolling, the lower rolls are driven by an electric motor and gearbox to provide torque for the rolling of the cylinder.

7.Key technical parameters: (taking a plate with a yield strength of 245Mpa, thickness of 30/100/150mm, and width of 3000mm as an example).

Technical parameters :

Name	Unit	Parameter Value			Remarks
		W11STNC-30X3000	W11STNC-100X3000	W11STNC-150X3000
Yield Limit	Mpa	≤245	≤245	≤245
Full Load Rolling Thickness	mm	30	100	150
Full Load Pre-rolling  Thickness	mm	24	80	120
Maximum Rolling Width	mm	3000	3000	3000
Remaining Straight Edge Length	mm	≤2-2.5 times plate thickness
Rolling Speed	m/min	0-6
Work Roll Material	/	42CrMo
Work Roll Drive	/	Hydraulic Motor + Reducer Drive / Electric Motor + Reducer Drive
Work Roll Movement	/	Upper Roll Hydraulic Lift, Horizontal Movement Hydraulic / Mechanical Drive
Hydraulic System Pressure	Mpa	25
Lubrication System	/	Automatic Lubrication on Startup
Operating Mode	/	Portable wireless remote control and drag-line mobile operating platform Interlock			Interlock
Feed Roller	/	Fully driven feed roller and centering device			Optional
Front and Rear Side Supports	/	Hydraulic lifting (can be used as a feed transition roller when lowered)			Optional
Alignment Device	/	Hydraulic alignment device, correcting axial misalignment			Optional
Top Support	/	Auxiliary support mechanism for rolling and conical rolling			Optional
Notes :Customization available based on the customer's material yield (MPa), plate thickness (mm), and plate width (mm).

CNC Horizontal Lowering Three-Roll rolling Machine
(Upper roll adjustable vertically, lower roll center distance adjustable horizontally.)

Main features :

1.This machine belongs to the hydraulic type three-roll rolling machine, used for rolling steel plates into cylindrical, arc-shaped, conical, and corrected circular shapes.

2.The upper roll can move vertically.

3.Pre-rolling is achieved through the horizontal movement of the lower roll, which positions it asymmetrically relative to the upper roll.

4.During rolling and circular correction, the working rolls are driven to provide rolling torque for the rolled plate.

5.The elevation of the lower roll remains unchanged, facilitating feeding and operation.

6.Technical parameters :(Taking a plate with a yield strength of 245 MPa, plate thicknesses of 20/60/100mm, and a plate width of 3000mm as an example.)

Technical parameters :

Item	Unit	Parameters value			Remarks
		W11XNC-20X3000	W11XNC-60X3000	W11XNC-100X3000
Yield Limit	Mpa	≤245	≤245	≤245
Full Load Rolling Thickness	mm	20	60	100
Full Load Pre-rolling  Thickness	mm	16	48	80
Maximum Rolling Width	mm	3000	3000	3000
Remaining Straight Edge Length	mm	≤2-2.5 times plate thickness
Rolling Speed	m/min	0-6
Work Roll Material	/	42CrMo
Work Roll Drive	/	Hydraulic Motor + Reducer Drive
Work Roll Movement	/	Upper Roll Hydraulic Lift, Lower Roll Center Distance Adjustment Hydraulic Drive
Hydraulic System Pressure	Mpa	25
Lubrication System	/	Automatic Lubrication on Startup
Operating Mode	/	Portable Wireless Remote Control and Drag-line Mobile Operating Platform Interlock			Interlock
Feed Roller	/	Portable Wireless Remote Control and Drag-line Mobile Operating Platform Interlock			Optional
Front and Rear Side Supports	/	Hydraulic Lifting (can be used as a feed transition roller when lowered)			Optional
Alignment Device	/	Hydraulic Alignment Device, Correcting Axial Misalignment			Optional
Top Support	/	Auxiliary Support Mechanism for Rolling and Conical Rolling Optional			Optional
Notes:Customization available based on the customer's material yield (MPa), plate thickness (mm), and plate width (mm).

Fully Hydraulic CNC Four-Roll Plate Rolling Machine
(The lower roll is adjustable vertically, and the side rolls move along arc curves/eight-shaped lines)

Product Features :

1.This machine is a fully hydraulic CNC dual-drive four-roll plate rolling machine, capable of rolling metal sheets into cylindrical, arc, and conical workpieces. It can simultaneously satisfy processes such as pre-rolling , rolling, circular correction, and conical rolling. The machine can complete the pre-rolling  and rolling of the ends of the sheet metal without the need for auxiliary devices, and it leaves minimal straight edges.

2.This equipment is designed reasonably, with a simple and compact structure, flexible and convenient operation, high reliability, long service life, low energy consumption, and high processing/control accuracy.

3.This equipment features fully hydraulic dual-drive upper and lower rolls with digital control.
This equipment has conical rolling functionality and can roll conical cylindrical bodies.

4.This equipment has conical rolling functionality and can roll conical cylindrical bodies.

Technical parameters :
 

Item	Unit	Parameter Value			Remarks
		W12NC-25X3000	W12NC-40X3000	W12NC-60X3000
Yield Limit	Mpa	≤245	≤245	≤245
Full Load Rolling Thickness	mm	25	40	60
Full Load Pre-rolling  Thickness	mm	20	32	50
Maximum Rolling Width	mm	3000	3000	3000
Remaining Straight Edge Length	mm	≤2-2.5 times plate thickness
Product Roundness	/	≤0.3‰ of diameter
Rolling Speed	m/min	0-6
Work Roll Material	/	42CrMo
Work Roll Drive	/	Upper and Lower Roll Hydraulic Motors + Planetary Gearbox Drive
Work Roll Movement	/	Lower Roll Hydraulic Lift, Side Roll Hydraulic Drive, Movement Accuracy ±0.1mm
Hydraulic System Pressure	Mpa	25
Lubrication System	/	Automatic Lubrication on Startup
Operating Mode	/	Portable Wireless Remote Control and Drag-line Mobile Operating Platform			Interlock
Feed Roller	/	Fully Driven Feed Roller and Alignment Device			Optional
Front and Rear Side Supports	/	Hydraulic Lifting (can be used as a feed transition roller when lowered) Optional			Optional
Alignment Device	/	Hydraulic Alignment Device, Correcting Axial Misalignment			Optional
Top Support	/	Auxiliary Support Mechanism for Rolling and Conical Rolling			Optional
Notes:Customization available based on the customer's material yield (MPa), plate thickness (mm), and plate width (mm).

 

Packaging & Shipping

Rolling machine packing and loading :

Goods sells all over the world :


Customers visit our factory :

Our Honors:

Company Profile

Nanjing Yunyan Digital Technology Co. Ltd is the exporting department of Jiangsu Yizhong CNC Machine Tool (Group) Co., Ltd .

Our group is one of the Top machine tool factories in China, which set up in 2006, located in Chengbei industrial area, Yangzhou city, Jiangsu province. It covers an area of 498700 square meters and nine production lines. We're also the National Torch Plan and High-tech enterprise.
 
Our main products includes CNC machine center ,CNC gantry drilling machine ,CNC gantry drilling and milling machine ,CNC boring and milling machine center ,Plate Planer and milling machine ,oil press machine,CNC lathe and leveling machine. Meanwhile , with a powerful technician team, OEM machine is our strong suit .
 
With many years' hard-working, we have built long term and close cooperation relationships with many friends, such as Russia, Australia, United Kingdom, Italy, South Americas, Egypt, India and so on,welcome your consulting .

After Sales Service

After service :
The warranty period is 12 months, calculated from the date of successful installation and trial operation.

The equipment provided by the seller is new and unused. The performance of the equipment, after installation, debugging, and operation complies with the relevant national standards or stipulated in the agreement between the parties.

The seller shall provide relevant technical support within 2 hours upon receiving a phone call from the buyer. In the event that the buyer is unable to resolve the issue independently, the seller will conduct troubleshooting at the within 24 hours in sellers' country . Parts identified as quality-related issues during the warranty period will be replaced free of charge.

We have professional technician team and we could offer installation and training in customers' factory , just charge for reasonable labor fee .

FAQ

What equipment can you get from our factory ?
Lathe machine
CNC Vertical machine center
Leveling machine
Plate edge milling machine
Boring milling machine
Edge planer
Gantry drilling and milling machine
Oil pressure
Rolling machine
We support customized machines , welcome your asking .

Why choose Jiangsu Yizhong Machine Tool Co.,Ltd?
Quality guarantee :
    We have our own factory 498700m2 and we have mature manufacturing experiences since 2006 .
    Before machine sending , we will be debugging a long time and confirm it could run well .
    We have a rigorous QA and QC procedures and confirm each process following the orders' standard strictly . welcome our customer-self coming to check the machine tools quality .
Delivery time :
    Usually our delivery time from 10 working days to 6 months . according to the machines you want to buy .some machines have machine bed in stock .
    When we quote you , we will write the machine tool delivery time , and we will abide it carefully .
Advanced technician team  :
  We recognize that technical innovation is very important for a manufacturer , so our factory set up the Jiangsu Yizhong Industrial design and reach institute years ago ,which makes our factory powerful in customized machines .
  If some technical questions our sales person can not answer , they will ask them and they can give a quick response .
  By the way , our engineers are available to customers' local factories to assist them to do installation , operation guide and machine tool upkeep .
 Sales team :
  Our salesmen all are trained before they serve to our customers in factory , so most questions about the machine tools , they can give fast response ,which will save our customers' time .
  Our salesmen all love their jobs , so they have passions when working . if you have any technical questions could ask them better before 12pm ,China time .