L type plate sheet beveling machine
Product Description
1.The characteristics of the equipment
- The BXBJ series CNC heavy duty plate beveling and edge milling machine is developed by our machine tool automation research institute with the adoption of advanced machine tool manufacturing experience.
- Milling and planing are both available.
- The X type bevel machining can be completed at one time feeding.
- Automatic/manual feeding of tool and automatic alarm are equipped to reduce requirements for operator.
2.Specifications and main technical parameters:
| Specifications |
Unit |
BBJ-6 |
BBJ-9 |
BBJ-12 |
BBJ-14 |
BBJ-16 |
| Max.dimension of workpiece |
mm |
6000 |
9000 |
12000 |
14000 |
16000 |
| Horizontal planing speed |
m/min |
1.7-20 |
1.7-20 |
1.7-20 |
1.7-20 |
1.7-20 |
| Planing bevel type |
|
U, V, double X, O |
U, V, double X, O |
U, V, double X, O |
U, V, double X, O |
U, V, double X, O |
| Maximum cross section of planing tool bar |
mm |
50×50 |
50×50 |
50×50 |
50×50 |
50×50 |
| Main motor power |
kw |
18.5 |
18.5 |
18.5 |
18.5 |
18.5 |
| Milling spindle speed |
r/min |
90-680 |
90-680 |
90-680 |
90-680 |
90-680 |
| Transverse milling travel speed |
m/min |
0.3-0.5 |
0.3-0.5 |
0.3-0.5 |
0.3-0.5 |
0.3-0.5 |
| Maximum depth of one time milling |
mm |
20 |
20 |
20 |
20 |
20 |
| Maximum milling steel plate thickness |
mm |
300 |
300 |
300 |
300 |
300 |
| Planing angle |
degree |
0-45° |
0-45° |
0-45° |
0-45° |
0-45° |
| Processed steel plate thickness |
mm |
6-80 |
6-80 |
6-80 |
6-80 |
6-80 |
| Main transmission case travel speed |
m/min |
1.7-12 |
1.7-12 |
1.7-12 |
1.7-12 |
1.7-12 |
| The tool holder is fed horizontally for maximum stroke |
mm |
120 |
120 |
120 |
120 |
120 |
| The tool holder is fed vertically for maximum stroke |
mm |
180 |
180 |
180 |
180 |
180 |
| The tool holder moves quickly horizontally |
m/min |
280 |
280 |
280 |
280 |
280 |
| The tool holder moves quickly in a vertical flat direction |
m/min |
240 |
240 |
240 |
240 |
240 |
| Hydraulic system working pressure |
MPa |
3.5 |
3.5 |
3.5 |
3.5 |
3.5 |
| Number of support platform cylinders (only) |
pcs |
9 |
9 |
9 |
9 |
9 |
| Mechanical clamping (only) |
pcs |
8 |
8 |
8 |
8 |
8 |
| The distance from the ground of the support platform |
mm |
1200 |
1200 |
1200 |
1200 |
1200 |
| Maximum protrusion of the tool holder drag plate |
mm |
150 |
150 |
150 |
150 |
150 |
| Maximum cross-section of the planer bar |
mm |
50×50 |
50×50 |
50×50 |
50×50 |
50×50 |
| The maximum angle of rotation of the tool holder |
degree |
±25° |
±25° |
±25° |
±25° |
±25° |
| Maximum traction of the machine |
KN |
60 |
60 |
60 |
60 |
60 |
| Vertical feed motor power |
KW |
2*1 |
2*1 |
2*1 |
2*1 |
2*1 |
| Horizontal feed motor power |
KW |
2*0.4 |
2*0.4 |
2*0.4 |
2*0.4 |
2*0.4 |
| Planing motor power |
KW |
18.5 |
18.5 |
18.5 |
18.5 |
18.5 |
| Oil pump motor power |
KW |
5.5 |
5.5 |
5.5 |
5.5 |
5.5 |
| Machine dimensions (L× W×H) |
m |
13200×2730×2810mm |
13200×2730×2810mm |
13200×2730×2810mm |
13200×2730×2810mm |
13200×2730×2810mm |
Note: Technical parameters can be changed according to customer requirements.
Feature 1:
The product uses a servo motor to drive the screw nut transmission, replacing the old planing machine tool using worm gear transmission mode which used to cause horizontal feeding and vertical feeding due to the large impact of the cutting force of the bevel gear, resulting in large axial load, failure, and damage that can not be automatically fed, which used to cause some issues like high failure rate in the cutting process, difficulty in operating, Low efficiency, cutting tool shortcomings and other disadvantages. After improvement,Our company's planer vertical feed and horizontal feed are equipped with manual feed, which is convenient for manual operation during electrical maintenance of the machine. also the tool is added and the coolant device is used in high power cutting to help in preventing the phenomenon of burning the tool.
Feature 2:
This product adopts the design concept of advanced programmable PLC automatic control system and manual function, which truly realizes the combination of man-machine, has fast command execution speed which allows the operator to operate in any state , efficient motion control, and strong real-time performance. At the same time, the groove form of various metal materials, such as: Y, U, V, X-shaped and other grooves can be processed.
Feature 3:
Especially after our company introduced the wear-resistant technology of German machine tool guide rail and improved it, our company adopts SF wear-resistant and high-temperature resistant materials, and is compounded on the adjustment pad in contact with the guide rail. After hundreds of thousands of tests, there is no hair pulling phenomenon after long-term use.
Feature 4:
The front of the mobile trolley is equipped with brushes to clean the tiny iron filings and dust on the guide rail in time. There are no iron filings and dust on the rails, avoiding the hair pulling of the rails.
Feature 5:
The sports skateboard is manually scraped after fine grinding, which is convenient for the contact surface to be rich in a certain amount of oil when moving, so as to achieve full lubrication and ensure the accuracy of the planing workpiece.
Feature 6:
Hydraulic pressing and manual pressing are equipped with manual pressing, which is convenient for sheet pressing. Due to the poor flatness of the sheet during the opening process, the manual feed works well with hydraulic pressing.
Feature 7:
Implement frequency conversion speed regulation: choose different cutting speed ranges for different materials and different plate thicknesses. It has a good protective effect on the use of machine tools.
Feature 8:
The machine tool has a high degree of automation, such as the automatic clamping of sheet metal, the automatic feeding in the planing process, the automatic tool lifting and the automatic commutation cycle of the cutting stroke are all electrically controlled and completed automatically.
Feature 9:
The main headbox of the machine tool adopts high-strength iron castings shaped by resin sand, and the transmission gear and transmission shaft are made of high-quality carbon structural steel, which has strong rigidity. Walking speed regulation is convenient, no blockage, using mechatronics technology, frequency conversion speed regulation, reducing the strength and skills of simple operators, and realizing man-machine combination and other functions.
Feature 10:
The machine structure has sufficient rigidity, the planing mechanism runs smoothly and reliably, and there is no jitter phenomenon during tool holder clamping and planing processing. The guide rail of the machine tool adopts the overall grinding process of the upper guide rail grinding after quenching to ensure the wear resistance and overall accuracy of the guide rail and meet the accuracy requirements of the machine tool. The outer surface of the planer is spray painted to prevent corrosion to ensure that there are no pinholes, bubbles, cracks, falling off and other defects. The equipment has enough access space. Safety guards are installed to comply with safety regulations.
Feature 11:
The upper pressure device, using the most advanced design and manufacturing technology, the arc structure is selected, after the stress diffusion, 9 oil cylinders and 8 mechanical clamping devices are installed to achieve automatic and manual functions to improve the reliability and safety of the equipment, and the transmission screw tempering treatment enhances the strength and rigidity of the screw.
Feature 12:
The hydraulic system of the machine tool includes the hydraulic station, the hydraulic piping system and the cylinder system. It has the functions of safety, environmental protection and energy saving. All seals, hydraulic pumps, cylinders, oil valves and pipelines in the hydraulic system are made of first-class brand products. The hydraulic pipeline is neatly arranged, firm and reasonable, which is convenient for maintenance. The hydraulic system has good sealing and dust-proof devices; The oil has a good filtration device; Prevent accidents caused by loose workpieces, and at the same time equipped with manual pressing mechanism as auxiliary pressing and safety protection.
Feature 13:
The transmission mechanism of the bed guide, main transmission box and feed box are all automatically lubricated by centralized pressure. After the equipment starts, the lubricating oil plunger pump continuously guides the rail to fill oil, and when the oil tank is short of oil, it will automatically alarm and the host will stop working.
Protective measures such as scraping iron filings are installed on both sides of the contact part between the transmission box and the guide rail to avoid iron filings from being injured.
Feature 14:
The whole machine adapts to the ambient temperature: it can work normally in the range of -5 °C ~ +50 °C, and it will not cause damage to the equipment when parked in the range of -5 °C ~ +50 °C.
Feature 15:
The electrical control system adopts imported PLC controller, adopts mechatronics design concept, all equipped with automatic, manual horizontal and vertical feeding, alarm and other functions, automatic and manual coexistence functions, to achieve man-machine combination, so as to facilitate operation.
Feature 16:
The electrical system has independent strong current electrical control cabinet, weak current control cabinet and control console, machine work indicator and machine fault indicator and working mode selection switch and related buttons. The control cabinet shell, auxiliary electrical equipment, equipment body, etc. have reliable grounding protection, and each grounding point is not connected in series.
Feature 17:
The motor and reducer run smoothly when starting, stopping and reversing, reducing the phenomenon of excessive motor temperature due to frequent starting.
All cables are reliably insulated and protected against external forces, the places where there is friction with metal parts are not exposed, and the cable bracket is moisture-proof.
Feature 18:
The equipment has reached the advanced level of similar equipment in electrical control. The control buttons and operating handles of each major motion mechanism are concentrated for easy operation. Audible and visual alarm for equipment failure.
3.Main configuration
1. Fuselage assembly: bed, upper and lower sliding guide rail and rack, hydraulic and manual pressing device
2. Left and right wall panels: left wall panel, right wall panel
3. Upper pressure beam assembly: the pressure beam is a box-type structure, pressing cylinder, and manual pressing mechanism
4. Main feed mechanism: main reduction box, travel motor, skateboard box (skateboard is cast iron)
5. Power head adjustment mechanism: angle adjustment mechanism, knife eating amount adjustment mechanism
6. Planing mechanism: planing head
7. Electronic control system: main control cabinet, operation box
8. Hydraulic system: hydraulic station, hydraulic pipeline system
4.Extra files
| NO |
Content |
Quantity |
| 1 |
Machine tool instruction manual |
1 serving |
| 2 |
Equipment maintenance manual |
1 serving |
| 3 |
Product structure schematic |
1 serving |
| 4 |
Equipment spare parts and their list |
1 serving |
| 5 |
Packing slip |
1 serving |
| 6 |
Certificate |
1 serving |
5.Standards for machine design, manufacturing and acceptance
(1) GB/T 23572-2009 "General technical conditions for hydraulic systems of metal cutting machine tools"
(2) GB 5226.1-2008 "Machinery safety - Machinery and electrical equipment - Part 1: General technical conditions"
(3) GB/T 25376-2010 "General technical conditions for machining parts of metal cutting machine tools"
(4) GB/T 23570-2009 "General technical conditions for weldments for metal cutting machine tools"
(5) GB/T 25373-2010 "General technical conditions for assembly of metal cutting machine tools"
6.Lubrication, safety, environmental protection and energy saving
After the equipment starts, the lubricating oil plunger pump will continuously guide the rail to fill oil, when the oil tank is short of oil, it will automatically alarm and the host will stop working.
The addition of ground oil tank strengthens the recovery of lubricating oil, and can be automatically filtered for repeated lubrication, which meets the requirements of energy saving and emission reduction.
Both sides of the table are equipped with stroke limits (the limit of the width of the processing plate, the limit of the processing limit). The main motor has an overload protection device, which will automatically stop when overloaded.
7. Acceptance
1. Acceptance criteria: The acceptance shall be carried out by the buyer and seller in accordance with the contract agreement, the terms of the technical agreement and the current national standards.
2. Acceptance method: divided into two times. After the first goods are manufactured, they will be shipped after acceptance by the seller; The second time, after the installation of the goods, the buyer and seller jointly carry out trial operation and final acceptance, and the buyer and seller sign the acceptance report, and the acceptance report takes effect after being signed by both parties. If the final acceptance of the equipment is not signed and confirmed by both parties, Party A shall not start and use it, otherwise it will be deemed to be qualified for final acceptance.
Company Profile
Our company is a national leading high-tech enterprise, an innovative enterprise in Jiangsu Province.
Especially for the Edge planer/edge banding machine. It has obtained the National Torch Program Project Certificate (Project No.: 2011GH040591), the National Key New Product Certificate (Project No.: 2010GR10042), Jiangsu High-tech Products (Certificate No.: 081088G0104N), the Test Report of Shanghai Testing Center, and the National Scientific and Technological Achievements Transformation Fund. And also obtained the national "one the Edge planer/edge banding machine software copyright" certificate, four invention patents and six utility model patents. At present, our company's the Edge planer/edge banding machine has a market share of 80% in China.
Preparation: Check: Review: Approval:
Jiangsu Yichong CNC Machine Tool Co., Ltd
Address: Yangzhou Jiangdu High-tech Industrial Park North Park Zip code: 225267
International Trade Department:
Wendy
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