Explore the excellence of our China-sourced double side or single side metal edge planer. Crafted for superior precision, it’s your ultimate solution for impeccable metal edge finishing.
Available in a variety of sizes, our double side or single side metal edge planers are designed to meet diverse industrial needs with unmatched efficiency:
1.Maximum milling length:
6 meters.
2.Maximum milling length:
9 meters.
3.Maximum milling length:
12 meters.
4.Maximum milling length:
14 meters.
5.Maximum milling length:
16 meters.
6. We welcome customized sizes to suit your specific project requirements, ensuring optimal performance and results.
Discover the power and precision of our double side or single side metal edge planers, perfectly engineered to enhance your production line. See the features in action:
Cutting-Edge Technical Specifications of Double-Sided or Single-Sided Metal Edge Planer:
Our Range Also Includes Plate Edge Planers and Milling Machines:
For Special Requests, Feel Free to Contact Us. Customized Machines Are Warmly Welcomed!
Our Double Side or Single Side Metal Edge Planer is a pioneering mechanical marvel, embodying the latest in global milling and processing technology. This state-of-the-art equipment is indispensable across a myriad of industries, including boiler and pressure vessel manufacturing, shipbuilding, power generation, chemical engineering, petroleum engineering machinery, bridge construction, and metallurgical machinery. Purpose-built for milling steel plate bevels prior to welding, it allows for one-time clamping to mill a variety of edges—beveled, straight, and V-shaped. This advanced design not only boosts efficiency and precision but also slashes energy consumption by over 70%. Outfitted with standard domestic milling cutters, it accommodates thicknesses ranging from 6mm to 50mm. Endorsed as the pinnacle of mechanical equipment, it stands as the ultimate choice for manufacturers in the pressure vessel, engineering machinery, bridge construction, and metallurgical machinery sectors.
Features :
Feature 1:
Our product employs a servo motor-driven screw nut transmission, a significant upgrade from traditional worm gear transmission systems. This modern approach mitigates issues related to high axial load, frequent failures, and operational challenges. The vertical and horizontal feed systems now incorporate manual feed capabilities, ensuring seamless electrical maintenance and enhanced manual control. Additional improvements include the integration of cutting tools and a high-power coolant device, which effectively prevents tool burnout during intensive cutting operations.
Feature 2:
Incorporating an advanced programmable PLC automatic control system and manual function, this product epitomizes man-machine synergy. The swift command execution allows operators to manage tasks efficiently under any state, delivering remarkable motion control and real-time performance. It is versatile enough to handle various metal groove forms such as Y, U, V, and X-shaped configurations.
Feature 3:
After adopting German wear-resistant guide rail technology and enhancing it, we utilize SF wear-resistant, high-temperature resistant materials compounded on the adjustment pad in contact with the guide rail. Rigorous testing over hundreds of thousands of cycles has confirmed long-term durability without any hair-pulling phenomena.
Feature 4:
The mobile trolley is equipped with front brushes designed to promptly clear tiny iron filings and dust from the guide rail. This proactive cleaning mechanism ensures the rails remain free of debris, thereby preventing hair pulling and ensuring smooth operation.
Feature 5:
Our sports skateboard undergoes meticulous manual scraping after fine grinding, enabling the contact surface to retain a sufficient amount of oil during movement. This ensures full lubrication and the precise accuracy of the planing workpiece.
Feature 6:
Both hydraulic and manual pressing capabilities are included for sheet pressing. This dual approach is particularly effective for handling sheets with poor flatness during the opening process, ensuring optimal performance and ease of operation.
Feature 7:
Implementing frequency conversion speed regulation, our machine allows for selecting various cutting speed ranges tailored to different materials and plate thicknesses. This feature significantly enhances the protection and longevity of the machine tools.
Feature 8:
Our machine boasts a high degree of automation, with features such as automatic sheet metal clamping, automatic feeding during the planing process, automatic tool lifting, and automatic commutation cycles of the cutting stroke—all electronically controlled for seamless operation.
Feature 9:
The core headbox of our machine tool is meticulously crafted from high-strength iron castings formed through resin sand, ensuring unparalleled rigidity. The transmission gear and shaft are manufactured from premium carbon structural steel, further enhancing durability. It features seamless speed regulation and blockage-free operation, thanks to its integration of sophisticated mechatronics technology and frequency conversion speed regulation. This design reduces the physical demands on operators while achieving an impeccable man-machine synergy.
Feature 10:
Our machine boasts a robust structure, ensuring smooth and reliable planing mechanism operations. The tool holder clamping and planing processes are jitter-free, thanks to the precision-ground upper guide rail, which is quenched for superior wear resistance and accuracy. The planer’s exterior is coated with high-quality spray paint to prevent corrosion, eliminating issues like pinholes, bubbles, and cracks. The equipment offers ample access space and is fitted with safety guards that meet stringent safety regulations.
Feature 11:
The upper pressure device epitomizes advanced design and manufacturing. Featuring an arc structure for optimal stress diffusion, it incorporates 9 oil cylinders and 8 mechanical clamping devices for both automatic and manual functions. This design significantly enhances the equipment’s reliability and safety. The transmission screw’s tempering process boosts its strength and rigidity.
Feature 12:
Our hydraulic system, comprising a hydraulic station, piping system, and cylinder system, is engineered for safety, environmental protection, and energy efficiency. Every component, from seals to hydraulic pumps and valves, is sourced from top-tier brands. The neatly arranged, firm hydraulic pipelines facilitate easy maintenance. The system includes efficient sealing and dust-proof mechanisms, a superior oil filtration device, and a manual pressing mechanism to prevent mishaps from loose workpieces.
Feature 13:
The bed guide’s transmission mechanism, main transmission box, and feed box are all centrally lubricated automatically. Upon start-up, the lubricating oil plunger pump continuously oils the rail. An automatic alarm and shutoff system activates when the oil tank is low, ensuring uninterrupted operation.
Protective measures like iron filing scrapers are installed on both sides of the contact areas between the transmission box and the guide rail, safeguarding against injury from iron filings.
Feature 14:
Engineered for versatility, the entire machine operates efficiently within a temperature range of -5°C to +50°C. It withstands these extremes without any risk of damage, even when parked.
Feature 15:
Our electrical control system features an advanced imported PLC controller, embracing a mechatronics design approach. It supports automatic and manual horizontal and vertical feeding, alarm functions, and man-machine combination features for seamless operation.
Feature 16
:
The electrical system is fortified with independent cabinets for strong and weak currents, a control console, machine work and fault indicators, and mode selection switches. The control cabinet, auxiliary electrical equipment, and equipment body are all reliably grounded, ensuring safety at every grounding point.
Feature 17:
The motor and reducer are designed for smooth operation during start, stop, and reverse actions, minimizing excessive motor temperature rise due to frequent starting.
All cables are meticulously insulated and shielded against external forces. Areas where cables contact metal parts are protected, and the cable bracket is designed to be moisture-proof.
Feature 18:
Our equipment has achieved an advanced level in electrical control among similar machines, integrating streamlined control buttons and operating handles for each major motion mechanism, ensuring effortless operation. It features an audible and visual alarm system to promptly signal any equipment failure, enhancing reliability and safety.
Main Configuration:
1. Fuselage Assembly: This includes a sturdy bed, upper and lower sliding guide rails and racks, and both hydraulic and manual pressing devices for precision and stability.
2. Left and Right Wall Panels: Comprising a robust left wall panel and a right wall panel, ensuring durability and structural integrity.
3. Upper Pressure Beam Assembly: Featuring a box-type structure pressure beam, complemented by a pressing cylinder and a manual pressing mechanism for efficient material handling.
4. Main Feed Mechanism: Incorporates a main reduction box, travel motor, skateboard box (crafted from cast iron) for smooth and efficient feeding operations.
5. Power Head Adjustment Mechanism: Includes precise angle adjustment and knife eating amount adjustment mechanisms for versatile and accurate operation.
6. Planing Mechanism: Equipped with a high-performance planing head engineered for superior cutting and finishing.
7. Electronic Control System: Consisting of a main control cabinet and an operation box, designed for user-friendly interaction and seamless control.
8. Hydraulic System: Featuring a hydraulic station and a comprehensive hydraulic pipeline system, ensuring smooth and consistent performance.
9. Pallet Holder: Securely holds materials in place during operation, facilitating efficient workflow.
Main Beam:
The main beam is composed of a large beam reinforced by a hydraulic cylinder and a manual lead screw, providing robust support and precise clamping capabilities.
Large Beam: The upper pressure beam adopts an advanced arc-shaped design and manufacturing process. It is crafted from welded carbon steel plates, offering a meticulously engineered structure with exceptional steel rigidity and resilience.
Hydraulic Cylinder + Manual Lead Screw: Installed beneath the large beam, this component ensures firm clamping and securing of sheet materials using a sophisticated combination of hydraulic and mechanical clamping systems.
Infeed/Outfeed Rack:
By integrating an electric roller stand with an auxiliary material rack, the system significantly reduces manual handling during the loading and unloading process, enhancing operational efficiency.
Hydraulic System:
Our hydraulic system encompasses a hydraulic station, piping system, and cylinder system, all equipped with safety, environmental protection, and energy-saving features. Utilizing top-tier seals, pumps, cylinders, oil valves, and pipelines, the system boasts a neat, robust, and rational arrangement that simplifies maintenance.
Electrical System:
E
lectrical Controller System
Our state-of-the-art control system utilizes Inovance series drive units, inverters, and speed regulators, all managed through an efficient bus system.
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Electrical Equipment Includes Components:
The electrical system comprises switchgear, control panels, terminal junction boxes, motors, measuring and positioning devices, electrical wires, and cables, all detailed in the supply list.
The low-voltage switchgear unit includes meticulously selected components.
The buyer is responsible for providing the main power supply to the main incoming switch in the electrical switchgear supplied by the seller. The supplier will handle all other electrical equipment requirements.
The primary electrical components are chosen from reputable brands such as Omron, ensuring high performance and reliability.
Lubricating System:
Our system ensures automatic centralized pressure lubrication for the bed guide rail, main transmission box, and feed box transmission mechanisms. An automatic oil plunger pump delivers continuous lubrication, with an alarm system detecting oil shortages to prevent damage and halt operations if necessary.
Premium China Supplier: Versatile Double-Side or Single-Side Metal Edge Planer for Seamless Loading
Enjoy peace of mind with our comprehensive 12-month warranty, starting from the date of successful installation and trial operation.
Rest assured that the equipment provided by the seller is brand new and has never been used. Once installed, debugged, and operational, the equipment’s performance will meet or exceed relevant national standards or the agreed-upon terms between the parties.
The seller commits to providing swift technical support within 2 hours of receiving a call from the buyer. If the issue cannot be resolved by the buyer, the seller will conduct troubleshooting within 24 hours in the seller’s country. Any parts identified as having quality-related issues during the warranty period will be replaced at no cost.
Our expert technician team is ready to offer professional installation and training at the customer’s factory, with only a reasonable labor fee charged.
Our Esteemed Customers:
Our goods are sold all over the world:
Quality guarantee:
We proudly operate our own expansive factory, covering 498,700m², and have honed our manufacturing expertise since 2006.
Before dispatching any machine, we conduct extensive debugging to ensure flawless operation.
We enforce stringent QA and QC procedures to meticulously adhere to order standards. We welcome our customers to inspect the machine tool quality personally.
Delivery time:
Our delivery time typically ranges from 10 working days to 6 months, depending on the specific machines ordered. Some machines have beds in stock.
When we provide a quote, we specify the delivery time for the machine tool, and we adhere to it diligently.
Advanced technician team:
Recognizing the critical role of technical innovation, we established the Jiangsu Yizhong Industrial Design and Research Institute years ago, empowering us to offer powerful customized machines.
For any technical inquiries beyond our sales team's knowledge, they promptly consult our experts to provide a swift response.
Additionally, our engineers are available to travel to customers' local factories to assist with installation, operation guidance, and machine tool maintenance.
Sales team:
All our sales personnel undergo rigorous training before serving customers, ensuring they can promptly address most machine tool queries, saving our customers valuable time.
Our dedicated sales team is passionate about their work, providing enthusiastic service. For technical questions, it's best to ask them before 12 PM, China time.
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