Heavy Duty Pipe Beveling Machine for Metal Plates with 4-200mm Thickness Range

• After-sales Service: After Service at Home and Abroad
• Warranty: 12months
• Type: Plate Beveling Machine
• Style: Desktop
• Layout: Horizontal
• Automatic Grade: Automatic
• Model NO.: BBJ-6/BBJ-9/BBJ-12/BBJ-16
• Power Source: Hydraulic
• Certification: CE, ISO
• Max.Milling Length: 6~Meters
• Taper: +, -45degree
• Plate Thickness: 4-200mm
• Spindle Speed: 80-400rpm
• Working Pressure of The Hydraulic Syste: 3.5MPa
• Transport Package: Plate
• Specification: 6-16meters
• Trademark: jsyzsk1
• Origin: Yangzhou
• HS Code: 8461909000
• Production Capacity: 2000sets Per Year

Product Description

Experience the ultimate precision with our China-supplier double side or single side metal edge planer, designed to meet your industrial needs.

Explore the versatile sizes of our double side or single side metal edge planer, crafted to perfection for every requirement:

1.Maximum milling length available:
6 meters.
2.Maximum milling length available:
9 meters.
3.Maximum milling length available:
12 meters.
4.Maximum milling length available:
14 meters.
5.Maximum milling length available:
16 meters.
6. Customized sizes are warmly welcomed to suit unique specifications.

Our double side or single side metal edge planer ensures flawless results with every use. See the superior quality for yourself:

Product Parameters

Main Technical Parameters: Heavy Duty Pipe Beveling Machine for Metal Plates with 4-200mm Thickness RangeDual-Sided or Single-Sided Metal Edge Planer: Designed for precision and efficiency in various industrial applications.

Specifications	Unit	BBJ-6	BBJ-9	BBJ-12	BBJ-14	BBJ-16
Max.dimension of workpiece	mm	6000	9000	12000	14000	16000
Horizontal planing speed	m/min	1.7-20	1.7-20	1.7-20	1.7-20	1.7-20
Planing bevel type		U, V, double X, O	U, V, double X, O	U, V, double X, O	U, V, double X, O	U, V, double X, O
Maximum cross section of planing tool bar	mm	50×50	50×50	50×50	50×50	50×50
Main motor power	kw	18.5	18.5	18.5	18.5	18.5
Milling spindle speed	r/min	90-680	90-680	90-680	90-680	90-680
Transverse milling travel speed	m/min	0.3-0.5	0.3-0.5	0.3-0.5	0.3-0.5	0.3-0.5
Maximum depth of one time milling	mm	20	20	20	20	20
Maximum milling steel plate thickness	mm	300	300	300	300	300
Planing angle	degree	0-45°	0-45°	0-45°	0-45°	0-45°
Processed steel plate thickness	mm	6-80	6-80	6-80	6-80	6-80
Main transmission case travel speed	m/min	1.7-12	1.7-12	1.7-12	1.7-12	1.7-12
The tool holder is fed horizontally for maximum stroke	mm	120	120	120	120	120
The tool holder is fed vertically for maximum stroke	mm	180	180	180	180	180
The tool holder moves quickly horizontally	m/min	280	280	280	280	280
The tool holder moves quickly in a vertical flat direction	m/min	240	240	240	240	240
Hydraulic system working pressure	MPa	3.5	3.5	3.5	3.5	3.5
Number of support platform cylinders (only)	pcs	9	9	9	9	9
Mechanical clamping (only)	pcs	8	8	8	8	8
The distance from the ground of the support platform	mm	1200	1200	1200	1200	1200
Maximum protrusion of the tool holder drag plate	mm	150	150	150	150	150
Maximum cross-section of the planer bar	mm	50×50	50×50	50×50	50×50	50×50
The maximum angle of rotation of the tool holder	degree	±25°	±25°	±25°	±25°	±25°
Maximum traction of the machine	KN	60	60	60	60	60
Vertical feed motor power	KW	2*1	2*1	2*1	2*1	2*1
Horizontal feed motor power	KW	2*0.4	2*0.4	2*0.4	2*0.4	2*0.4
Planing motor power	KW	18.5	18.5	18.5	18.5	18.5
Oil pump motor power	KW	5.5	5.5	5.5	5.5	5.5
Machine dimensions (L× W×H)	m	13200×2730×2810mm	13200×2730×2810mm	13200×2730×2810mm	13200×2730×2810mm	13200×2730×2810mm

We also offer a range of Plate Edge Planers and Milling Machines, ensuring comprehensive solutions for your metalworking needs.

Specifications	Unit	BXBJ-6	BXBJ-9	BXBJ-12	BXBJ-14	BXBJ-16
Max.dimension of workpiece	mm	6000	9000	12000	14000	16000
Horizontal planing speed	m/min	1.7-20	1.7-20	1.7-20 m/min	1.7-20	1.7-20
Planing bevel type		U, V, double X, O	U, V, double X, O	U, V, double X, O	U, V, double X, O	U, V, double X, O
Maximum cross section of planing tool bar	mm	50×50	50×50	50×50	50×50	50×50
Main motor power	KW	18.5	18.5	18.5	18.5	18.5
Milling spindle speed	r/min	90-680	90-680	90-680	90-680	90-680
Transverse milling travel speed	m/min	0.3-0.5	0.3-0.5	0.3-0.5	0.3-0.5	0.3-0.5
Maximum depth of one time milling	mm	20	20	20	20	20
Max. plate thickness	mm	200	200	200	200	200

For special requests, please feel free to contact us. Customized machines are warmly welcomed to meet your unique requirements.

Product Description

The Double-Side or Single-Side Metal Edge Planer is an innovative mechanical marvel developed by Nanjing Yunyan Digital Technology Co., Ltd. This cutting-edge equipment integrates the latest advancements in milling and processing technology from around the globe. It finds extensive applications in diverse industries such as boiler and pressure vessel manufacturing, shipbuilding, power generation, chemical engineering, petroleum machinery, bridge construction, and metallurgical machinery. Specifically designed to mill the bevels of steel plates before welding, this machine enables one-time clamping for various edge types, including beveled, straight, and V-shaped edges. This innovation significantly enhances efficiency and precision while reducing energy consumption by over 70%. Outfitted with standard domestic milling cutters, it efficiently processes metal plates with thicknesses ranging from 6 to 50mm. It stands as the pinnacle of advanced, ideal mechanical equipment for manufacturers in the fields of pressure vessels, engineering machinery, bridge construction, and metallurgical machinery.

Features :

Feature 1:
Driven by a servo motor, our product replaces the old, problematic worm gear transmission with a modern screw nut transmission. This innovation addresses previous issues such as high failure rates, operating difficulties, and tool shortcomings by preventing the large axial load failures and damage common in older models. Improvements include manual feed for both vertical and horizontal directions, facilitating easy maintenance, and adding a coolant device to prevent tool burning during high-power cutting.
Feature 2:
Employing an advanced programmable PLC automatic control system along with manual functions, this product exemplifies the seamless synergy of man and machine. It boasts rapid command execution, efficient motion control, and robust real-time performance. The machine is versatile, capable of processing various groove forms in metal materials, such as Y, U, V, X-shaped, and more.
Feature 3:
After adopting German wear-resistant technology and refining it, our company uses SF wear-resistant and high-temperature resistant materials compounded on the adjustment pad in contact with the guide rail. Through extensive testing, the system has proven to be free from hair-pulling phenomena, ensuring longevity and reliability.
Feature 4:
Equipped with front-mounted brushes, the mobile trolley efficiently cleans tiny iron filings and dust from the guide rail, preventing the accumulation that can cause wear and tear.
Feature 5:
The sports skateboard, manually scraped after fine grinding, ensures the contact surface maintains a rich oil film during movement. This full lubrication guarantees precision in planing workpieces.
Feature 6:
Both hydraulic and manual pressing systems are included, offering flexibility and control. The manual feed works synchronously with hydraulic pressing, accommodating the uneven flatness of sheets during the opening process with ease.
Feature 7:
The frequency conversion speed regulation feature allows operators to select different cutting speed ranges suited to various materials and plate thicknesses, enhancing the machine tool's protective measures.
Feature 8:
Boasting a high degree of automation, this machine handles tasks such as automatic clamping of sheet metal, automatic feeding during planing, automatic tool lifting, and automatic commutation of the cutting stroke—all controlled and completed electrically.
Feature 9:
The primary headbox of our machine tool boasts high-strength iron castings fabricated using resin sand, ensuring unparalleled rigidity. The transmission gear and shaft are constructed from premium carbon structural steel, enhancing durability. Experience effortless walking speed regulation without blockages, thanks to advanced mechatronics technology and frequency conversion speed control. These innovations significantly reduce the need for operator skills and strength, enabling seamless man-machine interaction and superior performance.
Feature 10:
Our machine structure is designed with exceptional rigidity, ensuring the planing mechanism operates smoothly and reliably, eliminating any jitter during tool holder clamping and planing processes. The machine's guide rail undergoes comprehensive grinding after quenching, ensuring superior wear resistance and overall accuracy. The outer surface is spray-painted for corrosion protection, free from pinholes, bubbles, cracks, or peeling. Ample access space and installed safety guards ensure compliance with safety regulations.
Feature 11:
Leveraging the latest design and manufacturing technologies, the upper pressure device adopts an arc structure for optimal stress diffusion. Equipped with 9 oil cylinders and 8 mechanical clamping devices, it offers both automatic and manual functions, enhancing equipment reliability and safety. The transmission screw undergoes tempering treatment to boost its strength and rigidity.
Feature 12:
Our machine tool's hydraulic system comprises a hydraulic station, piping system, and cylinder system, prioritizing safety, environmental protection, and energy efficiency. All seals, pumps, cylinders, valves, and pipelines are high-quality, first-class brand products. The hydraulic piping is meticulously arranged for easy maintenance, with excellent sealing, dust-proof devices, and oil filtration. This ensures safety against loose workpieces and includes a manual pressing mechanism for auxiliary pressing.
Feature 13:
Centralized pressure automatically lubricates the bed guide's transmission mechanism, main transmission box, and feed box. When the equipment starts, a plunger pump continuously supplies oil to the guide rail, and if the oil tank runs low, it triggers an automatic alarm and halts the machine to prevent damage.
Protective measures, such as iron filings scrapers, are installed on both sides of the transmission box and guide rail contact points to safeguard against injury from iron filings.
Feature 14:
Our machine operates flawlessly in a temperature range of -5°C to +50°C and remains undamaged even when parked within the same temperature range, demonstrating exceptional adaptability.
Feature 15:
The electrical control system features an imported PLC controller and integrates a mechatronics design concept. It includes automatic and manual horizontal and vertical feeding, alarms, and other functions. This dual-mode functionality facilitates man-machine synergy, ensuring ease of operation.
Feature 16
:
The electrical system comprises independent strong and weak current control cabinets, a control console, machine work and fault indicators, a working mode selection switch, and related buttons. The control cabinet shell, auxiliary electrical equipment, and equipment body are reliably grounded, ensuring no grounding point is connected in series.
Feature 17:
Both the motor and reducer operate smoothly during start, stop, and reverse actions, minimizing excessive motor temperature rise caused by frequent starts.
All cables are thoroughly insulated and protected from external forces. Locations where cables come into contact with metal parts are safeguarded to prevent exposure, and the cable bracket is designed to be moisture-proof.
Feature 18:
Our Heavy Duty Pipe Beveling Machine for Metal Plates with a thickness range of 4-200mm has attained an advanced level in electrical control akin to similar high-end equipment. For ease of operation, the control buttons and handles for each principal motion mechanism are conveniently centralized. The machine also features an audible and visual alarm system for immediate notification of any equipment malfunctions, ensuring optimal safety and efficiency.

Main Configuration:
1. Fuselage Assembly: This includes the bed, upper and lower sliding guide rails, rack, and both hydraulic and manual pressing devices, ensuring a robust and versatile setup.
2. Left and Right Wall Panels: Comprising the left and right wall panels for a balanced and sturdy structure.
3. Upper Pressure Beam Assembly: The pressure beam features a box-type structure, complemented by a pressing cylinder and manual pressing mechanism for efficient and precise operations.
4. Main Feed Mechanism: Equipped with a main reduction box, travel motor, and skateboard box (with a cast iron skateboard) to enhance feed accuracy and reliability.
5. Power Head Adjustment Mechanism: Allows for angle adjustments and precision control of the knife eating amount, catering to various beveling needs.
6. Planing Mechanism: Features a robust planing head designed for optimal performance and longevity.
7. Electronic Control System: Includes a main control cabinet and an operation box for streamlined and user-friendly management.
8. Hydraulic System: Comprising a hydraulic station and hydraulic pipeline system, it ensures smooth and powerful operation.
9. Pallet Holder: Provides essential support and stability for the materials being processed.

Main Beam:
The main beam is an integral component featuring a large beam, hydraulic cylinder, and manual lead screw for robust and precise material handling.

Large Beam: Crafted using the latest design and manufacturing processes, the upper pressure beam boasts an arc-shaped structure made from welded carbon steel plates. This design ensures a highly rigid and structurally sound construction.

Hydraulic Cylinder + Manual Lead Screw: Positioned beneath the large beam, this mechanism is essential for clamping and securing sheet materials using a combination of hydraulic and mechanical clamping methods.

Infeed/Outfeed Rack:

Utilizing an electric roller stand in tandem with an auxiliary material rack significantly reduces the manual labor required for loading and unloading materials.

Hydraulic System:
The advanced hydraulic system comprises a hydraulic station, hydraulic piping system, and cylinder system. It incorporates safety, environmental protection, and energy-saving features. All seals, pumps, cylinders, oil valves, and pipelines are sourced from top-tier brands. The hydraulic pipelines are arranged in a neat, robust, and logical manner, facilitating easy maintenance.

Electrical System:
E
lectrical Controller System:
Controls are managed using Inovance series drive units, inverters, and speed regulators within a bus system framework for seamless and precise operation.

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Electrical Equipment Components:
The electrical system includes switchgear, a control panel, terminal junction box, motors, measuring and positioning devices, electrical wires, and cables. These essential components are sourced from trusted suppliers, as detailed in the supply list.

The low-voltage switchgear unit comprises several key parts for reliable performance.
The buyer is responsible for supplying the main power up to the main incoming switch in the electrical switchgear provided by the seller. The supplier handles all other electrical equipment.

Major electrical components are selected from reputable brands such as Omron, ensuring quality and reliability.

Lubricating System:
The bed guide rail, main transmission box, and feed box utilize automatic centralized pressure lubrication. Upon startup, a lubricating oil plunger pump continuously supplies oil to the guide rail. In case of an oil shortage in the reservoir, an automatic alarm triggers, halting the machine to prevent damage.

Packaging & Shipping

As a leading China supplier, we offer superior double side or single side metal edge planers. Our meticulous attention to detail ensures that your loading requirements are met with unmatched precision and reliability.

After Sales Service

The warranty period extends for a full 12 months, starting from the successful installation and trial operation date.

The equipment provided by the seller is brand new and unused. Upon installation, debugging, and operation, the equipment's performance adheres strictly to relevant national standards or the terms agreed upon by both parties.

The seller guarantees prompt technical support within 2 hours of receiving a call from the buyer. If the buyer cannot independently resolve the issue, the seller will conduct troubleshooting within 24 hours in the seller's country. Any parts identified as having quality-related issues during the warranty period will be replaced at no cost.

Our experienced technician team is available for on-site installation and training at the customer's facility, with only a reasonable labor fee applicable.

Our Prestigious Customers:

Global Reach: Our Goods Sell Worldwide:

Certifications

FAQ

Quality Guarantee:
Our expansive factory, covering an impressive 498,700 sqm, showcases our deep-rooted manufacturing expertise that has flourished since 2006.
Before dispatching each machine, we ensure thorough and extensive debugging to guarantee seamless operation upon arrival.
With our stringent QA and QC protocols, every process adheres strictly to order standards. We warmly welcome customers to personally inspect the quality of our machine tools.

Delivery Time:
Typically, our delivery spans from 10 working days to 6 months, contingent on the specific machine. Some machine beds are available in stock for quicker dispatch.
Upon quoting, we provide a precise delivery timeline for the machine tool and meticulously adhere to it.

Advanced Technician Team:
Recognizing the vital role of technical innovation, our factory founded the Jiangsu Yizhong Industrial Design and Research Institute, empowering us to excel in crafting customized machines.
Our sales personnel consult with our technical experts to ensure swift and accurate responses to any technical queries.
Moreover, our engineers are available to visit customers' factories, offering assistance with installation, operational guidance, and machine tool maintenance.

Sales Team:
Our meticulously trained sales team is equipped to provide prompt responses to most machine tool queries, significantly saving our customers' time.
Driven by passion, our salesmen excel in their roles. For technical questions, it is best to contact them before 12 PM China time.

Company Profile