Composite Metal Sheet Plate Stamping, Straightening, and Leveling Machine
Application &Main components of the Composite metal sheet plate stamping straightening leveling machine :
This state-of-the-art machine is meticulously engineered to level various metal plates, including cold-rolled coils and uneven flat plates. It excels with high-strength steel, carbon steel, stainless steel, aluminum, and other metal alloys. The machine proves indispensable across numerous industries such as metallurgy, shipbuilding, boilers, petroleum, chemicals, locomotives, bridges, metal structures, and industrial decoration.
The equipment features an intricate assembly comprising the frame, roller system, movable crossbeam, pressing mechanism, cornering or guide roller system, main transmission, dry oil lubrication system, base, and an advanced electrical control unit.
Engineered with precision, the machine incorporates a robust frame structure. The lower row of working rollers is securely fixed to the machine base, while the upper row resides on a movable crossbeam. This crossbeam can adjust its position to accommodate plates of varying thickness. For unparalleled leveling accuracy, both roller rows are outfitted with supportive rollers.
Friendly reminder: Equipment operating hours are structured for maximum efficiency, working 26 days a month with three shifts per day.
Main technical parameters of the Composite metal sheet plate stamping straightening leveling machine:
No. |
Item |
YZW43-40×2500 |
1 |
Flatten Plate |
Yield Limit σs (MPa) |
235MPa |
Maximum Thickness h (mm) |
40 |
Plate Width b (mm) |
≤2500 |
Minimum Thickness hmin (mm) |
10 |
2 |
Work roll |
Number of Rolls n (pcs) |
7( up 4 down 3) |
Roll Pitch t (mm) |
340 |
Roll Diameter D (mm) |
300 |
Roll Body Length l (mm) |
2600 |
Work Roll Material |
60CrMoV |
Work Roll Surface Roughness Ra |
0.8μm |
Work Roll Surface Hardness |
HRC60-65,quenching depth 5-8mm (single side) |
3 |
Support Rolls |
Roll Pitch t (mm) |
340 |
Roll Diameter D1 (mm) |
330 |
Number of Rows (upper and lower) |
2 |
Support Roll Material |
GCr15SiMn |
Support Roll Surface Roughness Ra |
0.8μm |
Support Roll Surface Hardness |
HRC50-55 |
4 |
Moving Beam |
Pressing Stroke h1 (mm) |
+60~-10 |
Pressing Speed v1 (mm/min) |
25 |
5 |
Leveling Speed v (m/min) |
4(frequency conversion) |
6 |
Leveling Accuracy ρ (mm/m) |
1.0 |
7 |
Main Motor Power Pn (kW) |
90 |
8 |
Main Pressing Motor Power Pn1 (kW) |
11kW |
9 |
Correcting Roll Surface Relative Height h0 (mm) |
+750 |
10 |
Screw Material |
40Cr,quenching and tempering treatment |
11 |
Nut Material |
Wear-resistant microcrystalline zinc-based alloy |
The maximum load characteristic Wx is expertly calculated using the formula:
Wx = σs bmax h2 (n.m)
Σs represents the yield limit of the plate (N/mm2);
Bmax is the maximum width of the plate (mm);
Hmax is the maximum thickness of the plate (mm).
Working environment:
Temperature (Factory inside): -15ºC to 45ºC, ensuring long-term stable operation within this temperature range.
Working humidity: ≤95% non-condensing.
Equipment noise: ≤85dB.
Composite Metal Sheet Plate Stamping and Straightening Leveling Machine:
Packing List:
No. |
Item |
Q'ty |
1 |
Whole machine |
1 set |
2 |
Electric controller |
1 set |
3 |
Lubricating system |
1 set |
4 |
Monitoring system |
1 set |
5 |
Standard accessories list |
1 set |
6 |
Documents |
3 sets |
Quick-Wear Parts:
|
Item |
Q'ty |
Supplier |
1 |
Hydraulic Station General Sealing Ring (Domestic) |
1 set |
Domestic famous brand ,in free . |
2 |
High Voltage System Fuse Components |
2 pcs |
3 |
Micro Relay |
2 pcs |
4 |
Proximity Switch |
1pc |
|
5 |
Push Button |
2pcs |
|
6 |
Indicator Light |
2pcs |
|
Harnessing cutting-edge technologies like SolidWorks 3D and 2D modeling, Cosmos, and more, we undertake comprehensive reliability verification, structural optimization, and stress-strain visual analysis, refining our designs through tens of thousands of iterations for unmatched precision.
Corporate Principles
Tech-driven, Service-focused, Innovation-centric, and Collaborative.
Establish long-term and stable partnerships.
Achieve mutual benefits.
Robust OEM capabilities.
We have a strong presence in Russia and are actively looking to expand our network of agents worldwide. Please feel free to consult with us; we are eager to assist and build more friendships globally.
Research & Development
Jiangsu Yizhong Industrial Design Institute, a branch of Jiangsu Yizhong Machine Tool Co., Ltd, boasts a powerful team comprising 6 professors, 4 doctoral students, 12 masters, 16 senior engineers, and 42 intermediate engineers. In collaboration with Shanghai's Jiaotong University, they have established the SJTU-Yangzhou Industrial Design Institute. Together, they are working on our national 973# and 863# 10,000-ton Hydraulic Machine Robot Project.
The company possesses a robust capability for OEM machine tools.
The warranty period is 12 months, calculated from the date of successful installation and trial operation.
The equipment provided by the seller is new and unused. The performance of the equipment, after installation, debugging, and operation complies with the relevant national standards or stipulated in the agreement between the parties.
The seller shall provide relevant technical support within 2 hours upon receiving a phone call from the buyer. In the event that the buyer is unable to resolve the issue independently, the seller will conduct troubleshooting within 24 hours in the seller's country.Parts identified as quality-related issues during the warranty period will be replaced free of charge.
What equipment can you get from our factory?
Lathe machine
CNC Vertical Machine Center
Leveling Machine
Plate Edge Milling Machine
Boring Milling Machine
Edge Planer
Gantry Drilling and Milling Machine
Oil Pressure Equipment
Rolling Machine
We support customized machines. Welcome your inquiries.
Why choose Jiangsu Yizhong Machine Tool Co., Ltd?
Quality Guarantee:
We have our own factory spanning 498,700m² and bring mature manufacturing experience since 2006.
Before dispatch, we ensure thorough debugging to confirm optimal performance.
We adhere to rigorous QA and QC procedures, ensuring each process strictly follows order standards. We welcome customers to inspect the machine tools' quality themselves.
Delivery Time:
Our delivery time usually ranges from 10 working days to 6 months, depending on the machine. Some machines with beds in stock may be quicker.
When we provide a quote, the delivery time is clearly stated, and we adhere to it diligently.
Advanced Technician Team:
Recognizing the importance of technical innovation, we established the Jiangsu Yizhong Industrial Design and Research Institute years ago, strengthening our capability in custom machine production.
If our sales personnel cannot answer technical questions, they consult our experts for a swift response.
Furthermore, our engineers are available for assistance with installation, operation guidance, and maintenance at customers' local factories.
Sales Team:
Our salesmen undergo thorough training before serving customers, enabling them to respond quickly to most inquiries, thereby saving you valuable time.
Our passionate sales team works diligently. For technical questions, it's best to contact them before 12 PM, China time.
Applications in Various Fields: