Composite Metal Sheet Plate Stamping, Straightening, and Leveling Machine
Application &Main components of the Composite metal sheet plate stamping straightening leveling machine:
The Precision Metal Forming and Straightening Machine with CNC Control System is an advanced solution for leveling metal plates. Designed for industries including metallurgy, shipbuilding, boilers, petroleum, chemicals, locomotives, bridges, metal structure machinery manufacturing, and decoration, it efficiently levels cold-rolled coils and uneven flat plates. The machine is compatible with high-strength steel plates, carbon plates, stainless steel plates, aluminum plates, and other metal sheets.
This robust equipment features numerous components such as the frame part, roller part, movable crossbeam, pressing mechanism, cornering mechanism or guide roller part, main transmission system, dry oil lubrication system, base part, and electrical part.
The entire machine utilizes a frame structure, ensuring maximum stability. The lower row of working rollers is fixed on the lower machine base, while the upper row of rollers is fixed on a movable crossbeam. This crossbeam can move vertically and tilt at specific angles, accommodating plates of varying thicknesses. To guarantee superior leveling accuracy, both the upper and lower rows of working rollers are equipped with support rollers.
Friendly reminder: Equipment working hours are scheduled for 26 days each month, operating across three shifts daily.
Main technical parameters of the Composite metal sheet plate stamping straightening leveling machine:
No. |
Item |
YZW43-40×2500 |
1 |
Flatten Plate |
Yield Limit σs (MPa) |
235MPa |
Maximum Thickness h (mm) |
40 |
Plate Width b (mm) |
≤2500 |
Minimum Thickness hmin (mm) |
10 |
2 |
Work roll |
Number of Rolls n (pcs) |
7( up 4 down 3) |
Roll Pitch t (mm) |
340 |
Roll Diameter D (mm) |
300 |
Roll Body Length l (mm) |
2600 |
Work Roll Material |
60CrMoV |
Work Roll Surface Roughness Ra |
0.8μm |
Work Roll Surface Hardness |
HRC60-65,quenching depth 5-8mm (single side) |
3 |
Support Rolls |
Roll Pitch t (mm) |
340 |
Roll Diameter D1 (mm) |
330 |
Number of Rows (upper and lower) |
2 |
Support Roll Material |
GCr15SiMn |
Support Roll Surface Roughness Ra |
0.8μm |
Support Roll Surface Hardness |
HRC50-55 |
4 |
Moving Beam |
Pressing Stroke h1 (mm) |
+60~-10 |
Pressing Speed v1 (mm/min) |
25 |
5 |
Leveling Speed v (m/min) |
4(frequency conversion) |
6 |
Leveling Accuracy ρ (mm/m) |
1.0 |
7 |
Main Motor Power Pn (kW) |
90 |
8 |
Main Pressing Motor Power Pn1 (kW) |
11kW |
9 |
Correcting Roll Surface Relative Height h0 (mm) |
+750 |
10 |
Screw Material |
40Cr,quenching and tempering treatment |
11 |
Nut Material |
Wear-resistant microcrystalline zinc-based alloy |
The maximum load characteristic Wx is determined by the formula:
Wx=σs bmax h2(n.m)
Σs represents the yield limit of the plate (N/mm2);
Bmax denotes the maximum width of the plate (mm);
Hmax indicates the maximum thickness of the plate (mm).
Working environment:
Temperature: Factory interior temperatures ranging from -15ºC to 45ºC support long-term stable operation.
Working humidity: ≤95% non-condensing.
Equipment noise: ≤85dB.
Composite Metal Sheet Plate Stamping, Straightening, and Leveling Machine:
Packing List:
No. |
Item |
Q'ty |
1 |
Whole machine |
1 set |
2 |
Electric controller |
1 set |
3 |
Lubricating system |
1 set |
4 |
Monitoring system |
1 set |
5 |
Standard accessories list |
1 set |
6 |
Documents |
3 sets |
Quick-Wear Parts:
|
Item |
Q'ty |
Supplier |
1 |
Hydraulic Station General Sealing Ring (Domestic) |
1 set |
Domestic famous brand ,in free . |
2 |
High Voltage System Fuse Components |
2 pcs |
3 |
Micro Relay |
2 pcs |
4 |
Proximity Switch |
1pc |
|
5 |
Push Button |
2pcs |
|
6 |
Indicator Light |
2pcs |
|
Harnessing advanced technologies like SolidWorks for both 3D and 2D modeling, and Cosmos for reliability verification, we execute structural optimizations and stress-strain visual demonstrations. This rigorous process involves tens of thousands of design iterations, ensuring unparalleled precision and performance.
Our Core Principles
Technology-driven, Service-oriented, Innovation and Collaboration.
Establishing Long-term and Stable Collaborations.
Achieving Mutual Benefits Together.
Robust OEM Supply Capabilities.
Currently, we have representatives in Russia, and we are actively seeking more global agents. Feel free to reach out to us; we are eager to forge new friendships and partnerships.
Research and Development (R&D)
Our branch, Jiangsu Yizhong Industrial Design Institute, under Jiangsu Yizhong Machine Tool Co., Ltd., boasts a team of 6 professors, 4 doctoral students, 12 masters, 16 senior engineers, and 42 intermediate engineers. In collaboration with Shanghai Jiaotong University, we established the SJTU-Yangzhou Industrial Design Institute, jointly working on our national 973# and 863# 10000-ton Hydraulic Machine Robot Project.
The company exhibits a strong proficiency in manufacturing OEM machine tools.
The warranty period extends to a full 12 months, starting from the date of successful installation and trial operation.
The equipment supplied by the seller is guaranteed to be new, unused, and fully compliant with relevant national standards upon installation, debugging, and operation. or as stipulated in the agreement between the parties..
The seller commits to providing prompt, relevant technical support within 2 hours of receiving a phone call from the buyer. Should the buyer be unable to resolve the issue independently, the seller will undertake troubleshooting within 24 hours in the seller's' country. Any parts identified as having quality-related issues during the warranty period will be replaced at no additional cost.
What equipment can you get from our factory?
Lathe machine
CNC Vertical machine center
Leveling machine
Plate edge milling machine
Boring milling machine
Edge planer
Gantry drilling and milling machine
Oil pressure
Rolling machine
We support customized machines, welcome your inquiries.
Why choose Jiangsu Yizhong Machine Tool Co., Ltd
Quality guarantee:
We have our own 498,700m² factory with extensive manufacturing experience since 2006.
Before shipping, we conduct extensive debugging to ensure optimal machine performance.
We have rigorous QA and QC procedures, strictly adhering to order standards. Customers are welcome to inspect the machine tool quality themselves.
Delivery time:
Our delivery time ranges from 10 working days to 6 months, depending on the machines you require. Some machine beds are in stock.
When quoting, we specify the delivery time of the machine tools and adhere to it meticulously.
Advanced technician team:
Recognizing the importance of technical innovation, we established the Jiangsu Yizhong Industrial Design and Research Institute years ago, enhancing our capacity for customized machines.
If our sales personnel cannot answer technical questions, they consult our engineers for a quick response.
Our engineers are available for on-site assistance with installation, operation guidance, and machine upkeep.
Sales team:
Our salespeople are thoroughly trained before assisting customers, providing fast responses to most machine tool inquiries, saving customers' valuable time.
Our passionate sales team loves their work. For technical questions, it is best to contact them before 12 PM China time.
Application in fields: