Product Description
TCK 460 CNC lathe (45° inclined bed)
Product Parameters
Main technical parameters :
| Parameters |
Unit |
Parameters value |
| Operation ability |
Max.swing over bed |
mm |
400 |
| Maximum turning diameter (disc type) |
360 |
| Maximum turning length |
350 |
| Maximum travel distance |
X direction/Z direction |
900/350 |
Spindle |
Spindle speed range |
r/min |
50-4500/speed limit 3200 |
| Spindle basic speed (rated) |
1000-1500 |
| main motor power |
KW |
7.5KW |
| Spindle head model |
mm |
A2-6 |
| Spindle through hole diameter |
Ф56; |
| Spindle runout |
0.003 |
| rapid feed |
SpeedX/Z |
m/min |
25/25 |
| Tool holder |
Number of tools |
|
Standard set of tools (6 pcs), 2 pcs free |
| Dimensions of outer circle knife |
mm |
20×20; |
| single row |
pcs |
6 |
| Boring tool bar diameter standard: Ф20Ф25 (choose one of the two) |
pcs |
2 (inner hole) |
| Chuck/rotary cylinder |
hollow |
inch |
6/46 |
| Hydraulic system |
1.5 kW spline pump three-way hydraulic station |
| Cooling system |
250W cooling water pump |
| Lubrication system |
20W automatic lubrication pump, fuel tank capacity 2L |
| Power supply |
Three-phase 380V, frequency 50Hz |
| Machine tool dimensions (length × width × height) |
mm |
2000×1400×1800 |
| Machine weight |
Standard machine (excluding chip conveyor) |
kg |
2.8T (reference weight) |
Main configuration of machine tool
| NO |
Name |
Specifications and models |
Quantity |
Brand |
Origin |
Remark |
| 1 |
Control System |
GSK980TB3i |
1 set |
Guangshu
|
Guangzhou |
Absolute value |
| 2 |
Servo motor
|
Z:130-10N |
1 set |
| X:130-6NB |
1 set |
| 3 |
Spindle motor |
7.5KW |
1 set |
Guangshu |
|
|
| 4 |
Spindle unit |
A2-6 (ball 170 front 3 rear 2) |
1 set |
Domestic |
Bearing domestic P4 |
| 5 |
ball screw |
X:Ф3210;Z:Ф3210 |
1 set each |
Yintai/Shanghai Yin |
aiwan |
Level C3, |
| 6 |
Guide rail |
Linear guide: X axis: 30; Z axis 30 |
4 sets |
Yintai/Shanghai Yin |
Taiwan |
P level, |
| 7 |
X-direction screw bearing |
A set of Taiwan bearing unit seats |
1 pcs each |
TBI |
Taiwan |
P4 level |
| 8 |
Z-direction screw bearing |
A set of Taiwan bearing unit seats |
|
TBI |
Taiwan |
P4 level |
| 9 |
Tool holder |
|
1 pcs each |
|
Domestic |
|
| 10 |
Hydraulic chuck |
6 inches |
8 sets |
Bedford |
Domestic |
|
| Collet |
|
1 set |
/ |
Domestic |
|
| 11 |
Hydraulic cylinder |
Hollow TH46 |
1 set |
Bedford |
Domestic |
|
| 12 |
automatic lubrication |
Volumetric distributor |
1 set |
Domestic |
|
|
| 13 |
Hydraulic Components |
Oil pump motor unit and valve |
1 set |
Guangdong |
Domestic |
|
| 14 |
Cooling water pump |
250W; |
1 set |
NORK |
Guangzhou |
|
| 15 |
Electric box heat exchanger |
JW-25N |
1 set |
|
Domestic |
|
| 16 |
Handwheel |
HTSM60-100B5L |
1 set |
|
Domestic |
Panel type |
| 17 |
Button |
NPB22-F10Y |
1 set |
|
Taiwan |
|
| 18 |
Warning Light |
red/yellow/green |
1 set |
|
Domestic |
|
| 19 |
Circuit breaker |
|
1 set |
|
Domestic |
|
| 20 |
AC contactor |
|
1 set |
|
Domestic |
|
| 21 |
switching power supply |
JCM3-125 |
1 set |
MEAN WELL |
Taiwan |
|
| 22 |
Photoelectric encoder |
1200/1024 |
1 set |
|
Domestic |
|
| 23 |
Mechanical extra files |
|
1 set |
|
|
|
| 24 |
Appliance accessories |
|
1 set |
|
|
|
Machine tool accuracy standards
The accuracy of this machine tool implements the national standard of the People's Republic of China GB/T16462-1996 "CNC Horizontal Lathe Accuracy Testing" unit: mm.
| Test items |
National standard |
| Precision |
IT6 |
| Processing workpiece roundness |
0.003/Ф70 |
| Machining workpiece cylindricity |
0.010/Ф70×100 |
| Machining workpiece flatness |
0.008/Ф100 |
Positioning accuracy
|
X axis 0.006 (mm) |
| Z axis 0.006 (mm) |
| Repeatability |
X axis 0.006 (mm) |
| Z axis 0.006 (mm) |
List of documents provided with machine tools
| NO |
Name |
Specifications or markings |
Quantity |
Remark |
| 1 |
Machinery instruction manual |
|
1 set |
Mechanical, electrical and hydraulic combined volume |
| 2 |
Certificate of Compliance |
|
1 |
|
| 3 |
Machine tool packing list |
|
1 |
|
| 4 |
System parameter manual |
|
1 |
USB |
| 5 |
System Maintenance Instructions |
|
1 |
USB |
| |
System operating instructions |
|
1 |
USB |
| 6 |
Random tool |
|
1 set |
|
| 7 |
Chuck soft jaw |
|
1 set |
For 3 |
Machine tool acceptance and debugging
1. Basis for acceptance:
1) "Horizontal CNC Lathe Accuracy Inspection" GB/T16462-1996;
2) "Technical Conditions for Horizontal CNC Lathes" JB/T4368.3-96;
3) General standards for metal cutting machine tools;
4) Supplier's factory inspection documents;
5) Acceptance of the content specified in this article.
2. Machine tool acceptance
1) The above acceptance is based on the supplier passing the self-inspection and notifying the purchaser to go to the supplier's site for pre-acceptance. (The buyer can also entrust the service technical engineer of the supplier's marketing department to conduct pre-acceptance on behalf of the buyer.)
2) Acceptance of machine tool specifications and main configurations shall be deemed to be in compliance with the provisions of this article.
3) Inspect the static accuracy based on the factory certificate provided by the supplier. Generally the required measuring tools are the responsibility of the supplier.
4) Acceptance of the electrical action of the machine tool shall be deemed as qualified if it runs without failure for 4 hours.
5) Acceptance of the actual agreed workpieces to be processed: The content is to process the parts according to the part drawings provided by the purchaser, and confirm whether the accuracy meets the requirements. The tools and materials required for trial cutting are brought by the purchaser, and the purchaser is responsible for the inspection of processed parts. After the above items pass the inspection, both parties will sign the pre-acceptance minutes, and the machine tool will pass the pre-acceptance.
3. Final acceptance of machine tools
1) Installation and debugging: After the machine tool arrives at the buyer, unloading, unpacking, making the foundation, hoisting it into place, preparing electricity, air sources and coolant, etc., are ready, the buyer will send a fax to notify the supplier's marketing department. , after receiving the fax, the supplier will send debugging personnel to arrive at the demander's site within 1-3 days for equipment debugging and final acceptance.
2) According to the machine tool packing list, both parties will jointly check the random documents and accessories, and those that comply with the machine tool packing list and the content agreed in this article will be deemed qualified.
3) Acceptance of machine tool specifications and main configurations: compliance with the content agreed in this article and the pre-acceptance minutes will be deemed as qualified.
4) Machine tool adjustment level: It must meet the requirements of the machine tool instruction manual to be qualified.
5) Machine tool electrical action acceptance: It is qualified if it runs without failure for 4 hours.
6) Actual agreement on acceptance of processed workpieces: Process qualified products according to drawings and produce continuously for one working day.
After the above items pass the inspection, both parties sign the final acceptance minutes, the machine tool is debugged, and the final acceptance is passed.
Main features and function requirements:
The TCK460 series CNC horizontal lathes are based on our company's many years of experience in designing horizontal CNC horizontal lathes and comply with market and
A high-quality product designed and produced to meet development needs. The maximum processing diameter of this machine tool is φ400mm, and the maximum processing length is 350mm. The newly designed host structure and reliable assembly process ZG-460 have fully upgraded the series of machine tools, with stable and reliable product performance and innovative ergonomic design.
This machine tool can process shafts and disk parts, turn threads, arcs, cones, and internal and external curved surfaces of rotary bodies, and perform efficient, large-volume, and high-precision processing of rotary body parts. In the design, the rigidity of the main shaft, bed, tailstock and other components is reasonably matched, which greatly improves the rigidity of the whole machine and ensures the stability during heavy cutting. Therefore, the outer circle processing accuracy of this machine tool can reach IT6~IT7 level. As a general-purpose machine tool, it is especially suitable for efficient, large-volume, and high-precision processing of rotating parts in the automotive, motor, bearing, hydraulic and other industries.
Main structure and technical characteristics of machine tools
1. Lathe bed
This series of machine tools adopts a cast iron integral bed with a 45° bevel angle, which makes the force more stable during cutting. The internal rib shape adopts the optimized design of the high and low rail integral lathe, making the machine tool highly rigid. The bed material is made of high-density cast iron, which has high strength and good shock absorption. The enlarged chip discharge port design ensures smooth cutting of the machine tool. The guide rail adopts X-axis 30 and Z-axis 30 specifications precision linear ball guide, which has high feeding accuracy, low friction resistance, good rigidity, high resistance to vibration and deformation, allowing users to obtain higher processing accuracy, faster movement speed, and production efficiency. .
2. Two-axis feed
The X-axis and Z-axis are driven by servo motors and directly connected to the ball screw through elastic couplings. Ball screw adopts
Installation method with fixed ends.
Both axes guide rails adopt rolling guide rails. The guide rails are four-direction equal load type with high precision and large load. The balls are protected by
The holder is separated to reduce friction resistance, temperature rise and thermal deformation during rapid movement, thus greatly improving processing accuracy, rapid movement speed and production efficiency. Its outstanding advantages are small size, high precision and low maintenance costs. It is the preferred configuration for users who pursue high precision and high cost performance. It is especially suitable for occasions such as automobiles and bearing industries that require high parts dimensional consistency.
Schematic diagram of two-axis feed transmission
4. Spindle box
4-1. This series of machine tools is a single-spindle headstock, using an integral spindle unit. The motor directly drives the spindle to rotate through the pulley. The A2-6 spindle through hole is φ56, and the spindle bar diameter is φ46. It reduces the power loss of mechanical transmission and starts Fast and smooth. The structural dimensions of the integral sleeve spindle are optimized to meet high rigidity and high speed. Through careful assembly, the spindle achieves the most ideal precision, with the characteristics of low temperature rise, small thermal deformation and high precision, allowing the spindle to maintain the relative stability of the spindle axis during long-term operation. The special spindle encoder eliminates the synchronous belt transmission mechanism, effectively reducing the failure rate.
170A2-6 integral spindle unit
4-2. Chuck cylinder
The standard chuck of this machine tool is a domestic 6-inch hollow hydraulic chuck with a specification of φ160. This chuck can easily replace various tooling fixtures, has good adaptability quickly, and can meet the user's requirements for processing a variety of parts. Other specifications of hydraulic chuck and cylinder are also optional.
High frequency quenching makes it stronger and more durable
Key parts undergo high-frequency quenching to increase hardness
The chuck is stronger and more durable. It has a longer service life.
Hollow cylinder
Packaging & Shipping
Packing and loading :
Our customers :
Our Advantages
Our advantages :
R&D
Jiangsu Yizhong Industrial Design institute is the branch of Jiangsu Yizhong Machine tool
Co.,Ltd has 6 professors ,4 doctoral students ,12 masters ,16 senior engineers ,42
intermediate engineers .Now together with Shanghai's Jiaotong university set up the
SJTU-Yangzhou Industrial Design institute .Now they work together for our national 973# and
863#10000-ton Hydraulic machine robot project.
The company has strong ability for OEM machine tools .
Corporation principle
Tech-based,Service-based ,Self-creation and Joint-cooperation.
Build long time and stable cooperation .
Realize mutual benefit .
OEM supply is powerful.
We have agents in Russia , but we want more agents all over the world , pls consult us freely
and we want to help more friend.
Company Profile
Our company :
Our company is a national leading high-tech enterprise, an innovative enterprise in Jiangsu Province. And have powerful advantages for the OEM machines .
Especially for the Edge planer/edge banding machine. It has obtained the National Torch Program Project Certificate (Project No.: 2011GH040591), the National Key New Product Certificate (Project No.: 2010GR10042), Jiangsu High-tech Products (Certificate No.: 081088G0104N), the Test Report of Shanghai Testing Center, and the National Scientific and Technological Achievements Transformation Fund. And also obtained the national "one the Edge planer/edge banding machine software copyright" certificate, four invention patents and six utility model patents. At present, our company's the Edge planer/edge banding machine has a market share of 80% in China.
Jiangsu Yichong CNC Machine Tool Co., Ltd
Address: Yangzhou Jiangdu High-tech Industrial Park North Park Zip code: 225267
FAQ
FAQ:
What equipment can you get from our factory ?
Lathe machine
CNC Vertical machine center
Leveling machine
Plate edge milling machine
Boring milling machine
Edge planer
Gantry drilling and milling machine
Oil pressure
Rolling machine
We support customized machines , welcome your asking .
Why choose Jiangsu Yizhong Machine Tool Co.,Ltd
Quality guarantee :
We have our own factory 498700m2 and we have mature manufacturing experiences since 2006 .
Before machine sending , we will be debugging a long time and confirm it could run well .
We have a rigorous QA and QC procedures and confirm each process following the orders' standard strictly . welcome our customer-self coming to check the machine tools quality .
Delivery time :
Usually our delivery time from 10 working days to 6 months . according to the machines you want to buy .some machines have machine bed in stock .
When we quote you , we will write the machine tool delivery time , and we will abide it carefully .
Advanced technician team :
We recognize that technical innovation is very important for a manufacturer , so our factory set up the Jiangsu Yizhong Industrial design and reach institute years ago ,which makes our factory powerful in customized machines .
If some technical questions our sales person can not answer , they will ask them and they can give a quick response .
By the way , our engineers are available to customers' local factories to assist them to do installation , operation guide and machine tool upkeep .
Sales team :
Our salesmen all are trained before they serve to our customers in factory , so most questions about the machine tools , they can give fast response ,which will save our customers' time .
Our salesmen all love their jobs , so they have passions when working . if you have any technical questions could ask them better before 12pm ,China time .
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