Premier China Supplier of Double-Sided or Single-Sided Metal Edge Planers
Available Sizes of Our Double-Sided or Single-Sided Metal Edge Planers Include:
1.Maximum Milling Length:
6 meters
2.Maximum Milling Length:
9 meters
3.Maximum Milling Length:
12 meters
4.Maximum Milling Length:
14 meters
5.Maximum Milling Length:
16 meters
6. Customized sizes are warmly welcomed for tailored precision.
Our Double-Sided or Single-Sided Metal Edge Planers Feature: Showcasing unparalleled precision and efficiency:
The primary technical specifications of ourDouble-Sided or Single-Sided Metal Edge Planer include:
Specifications |
Unit |
BBJ-6 |
BBJ-9 |
BBJ-12 |
BBJ-14 |
BBJ-16 |
Max.dimension of workpiece |
mm |
6000 |
9000 |
12000 |
14000 |
16000 |
Horizontal planing speed |
m/min |
1.7-20 |
1.7-20 |
1.7-20 |
1.7-20 |
1.7-20 |
Planing bevel type |
|
U, V, double X, O |
U, V, double X, O |
U, V, double X, O |
U, V, double X, O |
U, V, double X, O |
Maximum cross section of planing tool bar |
mm |
50×50 |
50×50 |
50×50 |
50×50 |
50×50 |
Main motor power |
kw |
18.5 |
18.5 |
18.5 |
18.5 |
18.5 |
Milling spindle speed |
r/min |
90-680 |
90-680 |
90-680 |
90-680 |
90-680 |
Transverse milling travel speed |
m/min |
0.3-0.5 |
0.3-0.5 |
0.3-0.5 |
0.3-0.5 |
0.3-0.5 |
Maximum depth of one time milling |
mm |
20 |
20 |
20 |
20 |
20 |
Maximum milling steel plate thickness |
mm |
300 |
300 |
300 |
300 |
300 |
Planing angle |
degree |
0-45° |
0-45° |
0-45° |
0-45° |
0-45° |
Processed steel plate thickness |
mm |
6-80 |
6-80 |
6-80 |
6-80 |
6-80 |
Main transmission case travel speed |
m/min |
1.7-12 |
1.7-12 |
1.7-12 |
1.7-12 |
1.7-12 |
The tool holder is fed horizontally for maximum stroke |
mm |
120 |
120 |
120 |
120 |
120 |
The tool holder is fed vertically for maximum stroke |
mm |
180 |
180 |
180 |
180 |
180 |
The tool holder moves quickly horizontally |
m/min |
280 |
280 |
280 |
280 |
280 |
The tool holder moves quickly in a vertical flat direction |
m/min |
240 |
240 |
240 |
240 |
240 |
Hydraulic system working pressure |
MPa |
3.5 |
3.5 |
3.5 |
3.5 |
3.5 |
Number of support platform cylinders (only) |
pcs |
9 |
9 |
9 |
9 |
9 |
Mechanical clamping (only) |
pcs |
8 |
8 |
8 |
8 |
8 |
The distance from the ground of the support platform |
mm |
1200 |
1200 |
1200 |
1200 |
1200 |
Maximum protrusion of the tool holder drag plate |
mm |
150 |
150 |
150 |
150 |
150 |
Maximum cross-section of the planer bar |
mm |
50×50 |
50×50 |
50×50 |
50×50 |
50×50 |
The maximum angle of rotation of the tool holder |
degree |
±25° |
±25° |
±25° |
±25° |
±25° |
Maximum traction of the machine |
KN |
60 |
60 |
60 |
60 |
60 |
Vertical feed motor power |
KW |
2*1 |
2*1 |
2*1 |
2*1 |
2*1 |
Horizontal feed motor power |
KW |
2*0.4 |
2*0.4 |
2*0.4 |
2*0.4 |
2*0.4 |
Planing motor power |
KW |
18.5 |
18.5 |
18.5 |
18.5 |
18.5 |
Oil pump motor power |
KW |
5.5 |
5.5 |
5.5 |
5.5 |
5.5 |
Machine dimensions (L× W×H) |
m |
13200×2730×2810mm |
13200×2730×2810mm |
13200×2730×2810mm |
13200×2730×2810mm |
13200×2730×2810mm |
In addition, we offer a range of plate edge planers and milling machines:
Specifications |
Unit |
BXBJ-6 |
BXBJ-9 |
BXBJ-12 |
BXBJ-14 |
BXBJ-16 |
Max.dimension of workpiece |
mm |
6000 |
9000 |
12000 |
14000 |
16000 |
Horizontal planing speed |
m/min |
1.7-20 |
1.7-20 |
1.7-20 m/min |
1.7-20 |
1.7-20 |
Planing bevel type |
|
U, V, double X, O |
U, V, double X, O |
U, V, double X, O |
U, V, double X, O |
U, V, double X, O |
Maximum cross section of planing tool bar |
mm |
50×50 |
50×50 |
50×50 |
50×50 |
50×50 |
Main motor power |
KW |
18.5 |
18.5 |
18.5 |
18.5 |
18.5 |
Milling spindle speed |
r/min |
90-680 |
90-680 |
90-680 |
90-680 |
90-680 |
Transverse milling travel speed |
m/min |
0.3-0.5 |
0.3-0.5 |
0.3-0.5 |
0.3-0.5 |
0.3-0.5 |
Maximum depth of one time milling |
mm |
20 |
20 |
20 |
20 |
20 |
Max. plate thickness |
mm |
200 |
200 |
200 |
200 |
200 |
For any special requirements, please feel free to reach out to us. We warmly welcome customized machine orders.
Our state-of-the-art Double Side or Single Side Metal Edge Planer is a breakthrough innovation by Nanjing Yunyan Digital Technology Co., Ltd. Leveraging the latest in global milling and processing advancements, this machine caters to a multitude of industries, including boiler and pressure vessel manufacturing, shipbuilding, power generation, chemical engineering, petroleum engineering machinery, bridge construction, and metallurgical machinery. It excels at milling bevels on steel plates pre-welding, with capabilities for single-time clamping to achieve beveled, straight, and V-shaped edges. This machine not only enhances efficiency and precision but also slashes energy consumption by over 70%. Compatible with standard domestic milling cutters, it processes plate thicknesses between 6 to 50mm. This makes it the pinnacle of mechanical equipment for manufacturers in the pressure vessel, engineering machinery, bridge construction, and metallurgical machinery sectors.
Features :
Feature 1:
This innovative planer harnesses a servo motor-driven screw nut transmission, replacing the outdated, high-failure worm gear system. Previous issues such as high axial loads, frequent breakdowns, and operational difficulties are eradicated. Our enhanced design features manual feed for vertical and horizontal operations, simplifying maintenance. Additionally, the incorporation of cutting tools and a high-power coolant system mitigates tool burnout during intense operations.
Feature 2:
Employing an advanced programmable PLC automatic control system alongside manual functionalities, this machine ensures seamless human-machine integration. With rapid command execution, superior motion control, and robust real-time performance, operators can handle the machine effortlessly. It can also process various groove forms on metal materials, including Y, U, V, and X-shaped grooves.
Feature 3:
Through the adoption of German machine tool guide rail wear-resistant technology, coupled with SF wear-resistant and high-temperature resistant materials, we ensure durability. These materials are compounded on the adjustment pad contacting the guide rail, and after rigorous testing, they exhibit no wear even after extensive use.
Feature 4:
A front-mounted brush on the mobile trolley promptly clears iron filings and dust from the guide rail, preventing wear and ensuring the rail remains pristine and fully functional.
Feature 5:
The sports skateboard, finely ground and manually scraped, ensures a rich oil film on the contact surface during operation. This achieves optimal lubrication, guaranteeing precise planing of workpieces.
Feature 6:
Equipped with both hydraulic and manual pressing options, the system accommodates sheet pressing with ease. It is designed to handle the unevenness of sheets during operation effectively, combining manual feed with hydraulic pressing for optimal results.
Feature 7:
The implementation of frequency conversion speed regulation allows operators to choose specific cutting speeds for different materials and plate thicknesses, enhancing the protective mechanism and extending the lifespan of the machine tool.
Feature 8:
Boasting a high degree of automation, this machine incorporates automatic sheet metal clamping, automatic feeding during planing, automatic tool lifting, and an automatic commutation cycle of the cutting stroke, all seamlessly managed through electrical controls.
Feature 9:
The main headbox of the machine tool is crafted from high-strength iron castings, meticulously shaped by resin sand for unmatched durability. With transmission gears and shafts forged from premium carbon structural steel, the machine exhibits exceptional rigidity. Its walking speed can be effortlessly regulated without blockages, thanks to advanced mechatronics technology and frequency conversion speed control. This design significantly reduces the operational strength and skill required by operators, allowing for seamless man-machine integration and other sophisticated functionalities.
Feature 10:
The machine's structure boasts unparalleled rigidity, ensuring smooth and reliable planing operations with no jitter during tool holder clamping and processing. The machine's guide rail undergoes a comprehensive grinding process post-quenching, guaranteeing superior wear resistance and precision. The planer's exterior is meticulously spray-painted to prevent corrosion, ensuring a flawless finish devoid of pinholes, bubbles, cracks, or peeling. Generous access space and safety guards are incorporated to adhere to stringent safety regulations.
Feature 11:
The upper pressure device employs cutting-edge design and manufacturing technologies, featuring an arc structure for optimal stress diffusion. Equipped with 9 oil cylinders and 8 mechanical clamping devices, it offers both automatic and manual functionalities, enhancing the equipment's reliability and safety. The transmission screw undergoes tempering treatment to boost its strength and rigidity.
Feature 12:
The hydraulic system encompasses the hydraulic station, piping system, and cylinder system, prioritizing safety, environmental protection, and energy efficiency. All seals, pumps, cylinders, oil valves, and pipelines are sourced from top-tier brands. With meticulously arranged hydraulic pipelines, maintenance is simplified. The system features robust sealing and dust-proof devices, an efficient oil filtration system, and safeguards against loose workpieces, complemented by a manual pressing mechanism for auxiliary pressing and safety protection.
Feature 13:
The bed guide's transmission mechanism, the main transmission box, and feed box are all centrally lubricated by a pressure system. Once the equipment is activated, the lubricating oil plunger pump continuously supplies oil to the guide rails. An automatic alarm and host shutdown system activate when the oil tank runs low, ensuring optimal operation.
Protective measures, such as iron filing scrapers, are installed on both sides of the contact area between the transmission box and the guide rail to prevent injury from metal debris.
Feature 14:
The entire machine is engineered to withstand ambient temperatures ranging from -5 °C to +50 °C, ensuring uninterrupted operation and preventing equipment damage within this temperature spectrum.
Feature 15:
The electrical control system integrates an imported PLC controller, embodying the mechatronics design philosophy. It includes automated and manual horizontal and vertical feeding, alarms, and other functionalities. The combination of automatic and manual operations facilitates effortless human-machine interaction.
Feature 16
:
The electrical system is equipped with separate strong and weak current control cabinets, a control console, machine work and fault indicators, a mode selection switch, and relevant buttons. Each component, including the control cabinet shell, auxiliary electrical equipment, and the equipment body, features reliable grounding protection, with no serial connections at any grounding point.
Feature 17:
The motor and reducer ensure smooth operation during start-up, stopping, and reversing, minimizing the risk of excessive motor temperature due to frequent starts.
All cables are securely insulated and shielded from external forces. Areas where cables contact metal parts are protected to prevent exposure, and the cable bracket is designed to be moisture-resistant.
Feature 18:
Our equipment boasts cutting-edge electrical control, reaching the pinnacle of industry standards. Each major motion mechanism's control buttons and handles are strategically centralized, making operation seamless and user-friendly. Plus, our system includes audible and visual alarms to swiftly notify you of any equipment failures, ensuring maximum operational efficiency.
Main Configuration:
1. Fuselage Assembly: This includes a robust bed, upper and lower sliding guide rail and rack, and both hydraulic and manual pressing devices for versatile and secure operation.
2. Left and Right Wall Panels: Comprising of a left wall panel and right wall panel, these components provide structural integrity and stability.
3. Upper Pressure Beam Assembly: The pressure beam features a box-type structure, complemented by a pressing cylinder and manual pressing mechanism, delivering precise and powerful pressing capabilities.
4. Main Feed Mechanism: Includes the main reduction box, travel motor, and a cast iron skateboard box, ensuring smooth and reliable feed control.
5. Power Head Adjustment Mechanism: Features precise angle adjustment and knife eating amount adjustment mechanisms for optimal performance.
6. Planing Mechanism: Equipped with a high-quality planing head to achieve superior planing results.
7. Electronic Control System: Comprises a main control cabinet and operation box, providing comprehensive control and monitoring capabilities.
8. Hydraulic System: Consists of a hydraulic station and hydraulic pipeline system, designed for robust and efficient hydraulic operations.
9. Pallet Holder: Ensures secure handling and positioning of materials during operations.
Main Beam:
The main beam assembly includes a large beam, hydraulic cylinder, and manual lead screw, embodying strength and precision.
Large Beam: Engineered with the latest design and manufacturing technology, the upper pressure beam features an arc-shaped structure and is constructed from welded carbon steel plates. This advanced design ensures exceptional rigidity and robustness.
Hydraulic Cylinder + Manual Lead Screw: Situated beneath the large beam, this combination of hydraulic and mechanical clamping ensures secure and efficient material handling.
Infeed/Outfeed Rack:
Our infeed/outfeed rack utilizes an electric roller stand paired with an auxiliary material rack, significantly reducing manual handling during loading and unloading processes.
Hydraulic System:
The hydraulic system features a hydraulic station, piping system, and cylinder system, all designed with safety, environmental protection, and energy-saving in mind. We use only top-tier brands for all seals, pumps, cylinders, oil valves, and pipes. The hydraulic pipelines are meticulously arranged for optimal maintenance.
Electrical System:
E
lectrical Controller System
Utilizes Inovance series drive units, inverters, and speed regulators, controlled via a sophisticated bus system.
`
Electrical Equipment Includes Components:
Our electrical system encompasses switchgear, control panels, terminal junction boxes, motors, measuring and positioning devices, and electrical wires and cables. All components are secured from top suppliers listed in our supply list.
Our low-voltage switchgear unit is composed of multiple high-quality parts, ensuring reliable performance.
The buyer provides the main power supply up to the main incoming switch in the electrical switchgear. The supplier is responsible for all other electrical equipment, ensuring a seamless setup.
The main electrical components are carefully selected from reputable brands such as Omron, ensuring quality and reliability.
Lubricating System:
Our lubricating system features automatic centralized pressure lubrication for critical components such as the bed guide rail, main transmission box, and feed box's transmission mechanisms. Upon startup, a lubricating oil plunger pump continuously supplies oil to the guide rail. An automatic alarm will alert and stop the machine in case of oil shortage, preventing any operational disruptions.
China supplier double side or single side metal edge planer loading: Experience ultimate precision and reliability with our cutting-edge metal edge planer, expertly designed to handle both double-sided and single-sided loads with ease.
Enjoy peace of mind with our 12-month warranty, starting from the successful installation and trial operation date.
Our provided equipment is guaranteed to be brand new and unused. Post-installation, it meets or exceeds national standards or the specifications agreed upon by both parties.
Receive prompt technical support within 2 hours of your call. If the issue remains unresolved, our experts will troubleshoot it within 24 hours in the seller's country. Any parts identified as having quality issues during the warranty period will be replaced at no cost to you.
Our professional technician team offers on-site installation and training at your factory for a reasonable labor fee.
Our Valued Customers:
Our products reach satisfied customers across the globe:
Quality Guarantee:
We proudly operate our own expansive 498,700m2 factory, backed by extensive manufacturing experience since 2006.
Prior to shipping, each machine undergoes extensive debugging to ensure optimal performance.
Our stringent QA and QC protocols ensure every process adheres strictly to order standards. We warmly invite customers to inspect our machine tools for quality assurance.
Delivery Time:
Our delivery timeframe ranges from 10 working days to 6 months, depending on your machine selection. Some models with machine beds are available in stock.
When we provide a quote, we clearly state the delivery time for the machine tool and commit to adhering to this schedule diligently.
Advanced Technician Team:
Recognizing the importance of technical innovation, our factory established the Jiangsu Yizhong Industrial Design and Research Institute, bolstering our capability to customize machines.
For technical inquiries beyond the scope of our sales team, our experts provide rapid responses to ensure your questions are promptly addressed.
Our engineers are available to travel to your location for installation, operational guidance, and maintenance of the machine tools.
Sales Team:
Our sales team undergoes thorough training to provide quick, accurate responses to most machine tool inquiries, saving our customers valuable time.
Passionate about their roles, our sales team is dedicated to assisting you. For technical questions, it's best to reach out before 12 PM China time.