Experience unparalleled precision and efficiency with our Stainless Steel Plate Roll Forming and Leveling Machine Tool. Engineered by Nanjing Yunyan Digital Technology Co., Ltd, this state-of-the-art stainless steel machine delivers impeccable leveling performance, ensuring flawless results every time.
Application &Main Components of the Stainless Steel Plate Roll Forming and Leveling Machine:
This advanced device is specialized equipment designed for the precise leveling of metal plates. It excels in leveling cold-rolled coils and uneven flat plates, including high-strength steel plates, carbon plates, stainless steel plates, aluminum plates, and other metal materials. It finds extensive use in various industries such as metallurgy, shipbuilding, boilers, petroleum, chemicals, locomotives, bridges, metal structure machinery manufacturing, and decoration.
The equipment comprises several robust components: the frame part, roller part, movable crossbeam, pressing mechanism, cornering mechanism or guide roller part, main transmission system, dry oil lubrication system, base part, and electrical part.
The entire machine boasts a sturdy frame structure. The lower row of working rollers is securely fixed on the lower machine base, while the upper row of working rollers is attached to the movable crossbeam. This crossbeam can move up and down and tilt at specific angles to accommodate the leveling of plates with varying thicknesses. To guarantee leveling precision, both the upper and lower rows of working rollers are equipped with support rollers.
Friendly Reminder: Equipment Operating Hours: The machine operates 26 days per month, with three shifts per day.
Main Technical Parameters of the Stainless Steel Plate Roll Forming and Leveling Machine:
| No. |
Item |
YZW43-40×2500 |
| 1 |
Flatten Plate |
Yield Limit σs (MPa) |
235MPa |
Maximum Thickness
h (mm) |
40 |
| Plate Width b (mm) |
≤2500 |
| Minimum Thickness hmin (mm) |
10 |
| 2 |
Work roll |
Number of Rolls n (pcs) |
7( up 4 down 3) |
| Roll Pitch t (mm) |
340 |
| Roll Diameter D (mm) |
300 |
| Roll Body Length l (mm) |
2600 |
| Work Roll Material |
60CrMoV |
| Work Roll Surface Roughness Ra |
0.8μm |
| Work Roll Surface Hardness |
HRC60-65,quenching depth 5-8mm (single side) |
| 3 |
Support Rolls |
Roll Pitch t (mm) |
340 |
| Roll Diameter D1 (mm) |
330 |
| Number of Rows (upper and lower) |
2 |
| Support Roll Material |
GCr15SiMn |
| Support Roll Surface Roughness Ra |
0.8μm |
| Support Roll Surface Hardness |
HRC50-55 |
| 4 |
Moving Beam |
Pressing Stroke h1 (mm) |
+60~-10 |
| Pressing Speed v1 (mm/min) |
25 |
| 5 |
Leveling Speed v (m/min) |
4(frequency conversion) |
| 6 |
Leveling Accuracy ρ (mm/m) |
1.0 |
| 7 |
Main Motor Power Pn (kW) |
90 |
| 8 |
Main Pressing Motor Power Pn1 (kW) |
11kW |
| 9 |
Correcting Roll Surface Relative Height h0 (mm) |
+750 |
| 10 |
Screw Material |
40Cr,quenching and tempering treatment |
| 11 |
Nut Material |
Wear-resistant microcrystalline zinc-based alloy |
The maximum load characteristic Wx is determined by the following formula:
Wx = σs bmax h² (n.m)
Σs represents the yield limit of the plate (N/mm²);
Bmax denotes the maximum width of the plate (mm);
Hmax indicates the maximum thickness of the plate (mm).
Working Environment:
Temperature (Factory Inside): -15ºC to 45ºC. The machine ensures long-term stable operation within this temperature range.
Working Humidity: ≤95%, non-condensing.
Equipment Noise: ≤85dB.
Comprehensive Packing List:
| No. |
Item |
Q'ty |
| 1 |
Whole machine |
1 set |
| 2 |
Electric controller |
1 set |
| 3 |
Lubricating system |
1 set |
| 4 |
Monitoring system |
1 set |
| 5 |
Standard accessories list |
1 set |
| 6 |
Documents |
3 sets |
List of Quick-Wear Parts:
| |
Item |
Q'ty |
Supplier |
| 1 |
Hydraulic Station General Sealing Ring (Domestic) |
1 set |
Domestic famous brand ,in free . |
| 2 |
High Voltage System Fuse Components |
2 pcs |
| 3 |
Micro Relay |
2 pcs |
| 4 |
Proximity Switch |
1pc |
|
| 5 |
Push Button |
2pcs |
|
| 6 |
Indicator Light |
2pcs |
|
Employing advanced technologies such as SolidWorks 3D and 2D modeling, Cosmos, and other modern methods, we perform extensive reliability verification, structural optimization, and visual analysis of stress and strain. This meticulous process involves tens of thousands of design iterations to ensure unparalleled precision and durability.
Corporate Principles
Driven by Technology, Anchored in Service, Innovating Independently, and Fostering Collaborative Partnerships.
Establishing Long-term and Stable Partnerships.
Achieving Mutual Benefits and Success.
Powerful OEM Supply Capabilities.
We currently have agents in Russia, but we are seeking to expand our network globally. Please feel free to consult us - we are eager to foster friendships and partnerships worldwide.
Research & Development (R&D)
The Jiangsu Yizhong Industrial Design Institute, a branch of Jiangsu Yizhong Machine Tool Co., Ltd., boasts a prestigious team comprising 6 professors, 4 doctoral students, 12 masters, 16 senior engineers, and 42 intermediate engineers. In collaboration with Shanghai Jiaotong University, we have established the SJTU-Yangzhou Industrial Design Institute. Together, we are dedicated to advancing national projects such as the 973# and 863# 10,000-ton Hydraulic Machine Robot Project.
The company possesses robust capabilities in manufacturing OEM machine tools.
Enjoy peace of mind with our comprehensive 12-month warranty, starting from the date of successful installation and trial operation, ensuring your investment is protected.
Our top-of-the-line equipment is brand new and unused, promising outstanding performance that meets or exceeds all relevant national standards after professional installation, debugging, and operation. or the terms stipulated in the agreement between the parties..
Our dedicated technical support team is at your service within 2 hours of your call. If the issue cannot be resolved remotely, our experts will be on-site within 24 hours to troubleshoot.'country. Any parts identified with quality-related issues during the warranty period will be replaced free of charge, ensuring uninterrupted performance.
What state-of-the-art equipment can you acquire from our factory?
Lathe Machine
CNC Vertical Machine Center
Leveling Machine
Plate Edge Milling Machine
Boring Milling Machine
Edge Planer
Gantry Drilling and Milling Machine
Oil Pressure Machine
Rolling Machine
We support bespoke machinery solutions. Feel free to reach out for inquiries.
Why Choose Jiangsu Yizhong Machine Tool Co., Ltd?
Quality Guarantee:
Our expansive factory spans 498,700m², boasting extensive manufacturing expertise since 2006.
Before dispatch, we rigorously debug our machines to ensure flawless operation.
Adhering strictly to QA and QC protocols, we ensure every step meets stringent order standards. Customers are welcome to inspect the machine tools personally.
Delivery Time:
Our delivery timeline spans 10 working days to 6 months, contingent on the machines you select. Some machines even have beds readily available in stock.
Our quotes precisely detail delivery times, which we meticulously adhere to.
Advanced Technician Team:
Understanding the crucial role of technical innovation, we established the Jiangsu Yizhong Industrial Design and Research Institute years ago, empowering us with unparalleled customization prowess.
Our sales personnel consult our technical experts for any intricate queries, ensuring a swift and precise response.
Moreover, our engineers are available to travel to customers' local factories for installation, operational guidance, and maintenance of machine tools.
Sales Team:
Trained in-house before customer interactions, our sales team can promptly address most machine tool queries, saving your precious time.
Passionate about their roles, our salesmen are ready to assist. For technical questions, it's best to contact them before 12 PM, China time.
Applications Across Various Fields:
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