CNC non-beam heavy-duty beveling and milling machine
Product Description
CNC non-beam heavy-duty beveling and milling machine is a series of CNC machine tools introduced and absorbed by the CNC Machine Tool Automation Engineering Research Institute of our company, accumulated more than 20 years of machine tool production experience and has independent intellectual property rights.
1. Specifications and main technical parameters of CNC non-beam heavy-duty beveling and milling machine :
| serial number |
Items |
unit |
parameter |
remark |
| 1 |
Model number |
|
BBJ-6 |
|
| 2 |
Planed length |
mm |
6000mm |
|
| 3 |
Planing angle |
degree |
0-45° |
|
| 4 |
Processed steel plate thickness |
mm |
6-80mm |
|
| 5 |
Planed bevel form |
|
Y,U,V,X |
|
| 6 |
Main transmission case travel speed |
m/min |
1.7-12m/min |
|
| 7 |
The tool holder is fed horizontally for maximum stroke |
mm |
120mm |
|
| 8 |
The tool holder is fed vertically for maximum stroke |
mm |
180mm |
|
| 9 |
The tool holder moves quickly horizontally |
m/min |
280mm/min |
|
| 10 |
The tool holder moves quickly in a vertical flat direction |
m/min |
240mm/min |
|
| 11 |
Hydraulic system working pressure |
MPa |
3.5Mpa |
|
| 12 |
Number of support platform cylinders (only) |
only |
9 pcs |
|
| 13 |
Mechanical clamping (only) |
only |
8 pcs |
|
| 14 |
The distance from the ground of the support platform |
mm |
1200mm |
|
| 15 |
Maximum protrusion of the tool holder drag plate |
mm |
150mm |
|
| 16 |
Maximum cross-section of the planer bar |
mm |
50×50mm |
|
| 17 |
The maximum angle of rotation of the tool holder |
|
±25° |
|
| 18 |
Maximum traction of the machine |
KN |
60KN |
|
| 19 |
Vertical feed motor power |
KW |
2*1KW |
|
| 20 |
Horizontal feed motor power |
KW |
2*0.4KW |
|
| 21 |
Planing motor power |
KW |
18.5KW |
|
| 22 |
Oil pump motor power |
KW |
5.5KW |
|
| 23 |
Machine dimensions (L× W×H) |
m |
1 3200×2730×2810mm |
|
Note: Technical parameters can be changed according to customer requirements.: The drive mechanism rail is provided by the custome
Feature 1: The horizontal feed and vertical feed of the tool holder of the planing machine, the use of servo motor to drive the screw nut transmission, replacing the old planing machine tool using worm gear transmission mode, resulting in horizontal feeding and vertical feeding due to the large impact of the cutting force of the bevel gear, resulting in large axial load, failure, damage can not be automatically fed, resulting in high failure rate in the cutting process, difficult to operate, Low efficiency, easy to plant knives and other disadvantages. Our company's planer vertical feed and horizontal feed are equipped with manual feed, which is convenient for manual operation during electrical maintenance of the machine.
Feature 2: This product adopts the design concept of advanced programmable PLC automatic control system and manual function, which truly realizes the combination of man-machine, has fast command execution speed, efficient motion control, and strong real-time performance. At the same time, the groove form of various metal materials, such as: Y, U, V, X-shaped and other grooves can be processed.
Feature three: Especially after our company introduced the wear-resistant technology of German machine tool guide rail and improved it, our company adopts SF wear-resistant and high-temperature resistant materials, and is compounded on the adjustment pad in contact with the guide rail. After hundreds of thousands of tests, there is no hair pulling phenomenon after long-term use. Our company is a national high-tech enterprise, an innovative enterprise in Jiangsu Province, and a leading enterprise in innovation and development in Jiangsu Province. The planer has obtained the National Torch Program Project Certificate (Project No.: 2011GH040591), the National Key New Product Certificate (Project No.: 2010GR10042), Jiangsu High-tech Products (Certificate No.: 081088G0104N), the Test Report of Shanghai Testing Center, and the National Scientific and Technological Achievements Transformation Fund. And obtained the national "one CNC planer software copyright" certificate, four invention patents and six utility model patents. At present, our company's planing machine has a market share of 80% in China.
Feature 4: The front of the mobile trolley is equipped with brushes to clean the tiny iron filings and dust on the guide rail in time. There are no iron filings and dust on the rails, avoiding the hair pulling of the rails.
Feature 5: The sports skateboard is manually scraped after fine grinding, which is convenient for the contact surface to be rich in a certain amount of oil when moving, so as to achieve full lubrication and ensure the accuracy of the planing workpiece.
Feature 6: Hydraulic pressing and manual pressing are equipped with manual pressing, which is convenient for sheet pressing. Due to the poor flatness of the sheet during the opening process, the manual feed works well with hydraulic pressing.
Feature 7: Implement frequency conversion speed regulation: choose different cutting speed ranges for different materials and different plate thicknesses. It has a good protective effect on the use of machine tools.
Feature 8: The machine tool has a high degree of automation, such as the automatic clamping of sheet metal, the automatic feeding in the planing process, the automatic tool lifting and the automatic commutation cycle of the cutting stroke are all electrically controlled and completed automatically.
2. the headstock box
The main headbox of the machine tool adopts high-strength iron castings shaped by resin sand, and the transmission gear and transmission shaft are made of high-quality carbon structural steel, which has strong rigidity. Walking speed regulation is convenient, no blockage, using mechatronics technology, frequency conversion speed regulation, reducing the strength and skills of simple operators, and realizing man-machine combination and other functions.
3. the structure of the machine tool and the guide rail
The machine structure has sufficient rigidity, the planing mechanism runs smoothly and reliably, and there is no jitter phenomenon during tool holder clamping and planing processing. The guide rail of the machine tool adopts the overall grinding process of the upper guide rail grinding after quenching to ensure the wear resistance and overall accuracy of the guide rail and meet the accuracy requirements of the machine tool. The outer surface of the planer is spray painted to prevent corrosion to ensure that there are no pinholes, bubbles, cracks, falling off and other defects. The equipment has enough access space. Safety guards are installed to comply with safety regulations.
4.the upper gantry and oil pump system
The upper pressure device, using the most advanced design and manufacturing technology, the arc structure is selected, after the stress diffusion, 9 oil cylinders and 8 mechanical clamping devices are installed to achieve automatic and manual functions to improve the reliability and safety of the equipment, and the transmission screw tempering treatment enhances the strength and rigidity of the screw.
The hydraulic system of the machine tool includes the hydraulic station, the hydraulic piping system and the cylinder system. It has the functions of safety, environmental protection and energy saving. All seals, hydraulic pumps, cylinders, oil valves and pipelines in the hydraulic system are made of first-class brand products. The hydraulic pipeline is neatly arranged, firm and reasonable, which is convenient for maintenance. The hydraulic system has good sealing and dust-proof devices; The oil has a good filtration device; Prevent accidents caused by loose workpieces, and at the same time equipped with manual pressing mechanism as auxiliary pressing and safety protection.
The transmission mechanism of the bed guide, main transmission box and feed box are all automatically lubricated by centralized pressure. After the equipment starts, the lubricating oil plunger pump continuously guides the rail to fill oil, and when the oil tank is short of oil, it will automatically alarm and the host will stop working.
Protective measures such as scraping iron filings are installed on both sides of the contact part between the transmission box and the guide rail to avoid iron filings from being injured.
The whole machine adapts to the ambient temperature: it can work normally in the range of -5 °C ~ +50 °C, and it will not cause damage to the equipment when parked in the range of -5 °C ~ +50 °C.
5. Electrical control
The electrical control system adopts imported PLC controller, adopts mechatronics design concept, all equipped with automatic, manual horizontal and vertical feeding, alarm and other functions, automatic and manual coexistence functions, to achieve man-machine combination, so as to facilitate operation.
The electrical system has independent strong current electrical control cabinet, weak current control cabinet and control console, machine work indicator and machine fault indicator and working mode selection switch and related buttons. The control cabinet shell, auxiliary electrical equipment, equipment body, etc. have reliable grounding protection, and each grounding point is not connected in series.
The motor and reducer run smoothly when starting, stopping and reversing, reducing the phenomenon of excessive motor temperature due to frequent starting.
All cables are reliably insulated and protected against external forces, the places where there is friction with metal parts are not exposed, and the cable bracket is moisture-proof.
The equipment has reached the advanced level of similar equipment in electrical control. The control buttons and operating handles of each major motion mechanism are concentrated for easy operation. Audible and visual alarm for equipment failure.
6. Main configuration
1. Fuselage assembly: bed, upper and lower sliding guide rail and rack, hydraulic and manual pressing device
2. Left and right wall panels: left wall panel, right wall panel
3. Upper pressure beam assembly: the pressure beam is a box-type structure, pressing cylinder, and manual pressing mechanism
4. Main feed mechanism: main reduction box, travel motor, skateboard box (skateboard is cast iron)
5. Power head adjustment mechanism: angle adjustment mechanism, knife eating amount adjustment mechanism
6. Planing mechanism: planing head
7. Electronic control system: main control cabinet, operation box
8. Hydraulic system: hydraulic station, hydraulic pipeline system
9. Pallet holder
7. Random files
| serial number |
Content |
quantity |
| 1 |
Machine tool instruction manual |
1 serving |
| 2 |
Equipment maintenance manual |
1 serving |
| 3 |
Product structure schematic |
1 serving |
| 4 |
Equipment spare parts and their list |
1 serving |
| 5 |
Packing slip |
1 serving |
| 6 |
Certificate |
1 serving |
8. Standards for machine design, manufacturing and acceptance
(1), GB/T 23572-2009 "General technical conditions for hydraulic systems of metal cutting machine tools"
(2) GB 5226.1-2008 "Machinery safety - Machinery and electrical equipment - Part 1: General technical conditions"
(3) GB/T 25376-2010 "General technical conditions for machining parts of metal cutting machine tools"
(4) GB/T 23570-2009 "General technical conditions for weldments for metal cutting machine tools"
(5), GB/T 25373-2010 "General technical conditions for assembly of metal cutting machine tools"
9. Lubrication, safety, environmental protection and energy saving
After the equipment starts, the lubricating oil plunger pump will continuously guide the rail to fill oil, when the oil tank is short of oil, it will automatically alarm and the host will stop working.
The addition of ground oil tank strengthens the recovery of lubricating oil, and can be automatically filtered for repeated lubrication, which meets the requirements of energy saving and emission reduction.
Both sides of the table are equipped with stroke limits (the limit of the width of the processing plate, the limit of the processing limit). The main motor has an overload protection device, which will automatically stop when overloaded.
10. Acceptance
1. Acceptance criteria: The acceptance shall be carried out by the buyer and seller in accordance with the contract agreement, the terms of the technical agreement and the current national standards.
2. Acceptance method: divided into two times. After the first goods are manufactured, they will be shipped after acceptance by the seller; The second time, after the installation of the goods, the buyer and seller jointly carry out trial operation and final acceptance, and the buyer and seller sign the acceptance report, and the acceptance report takes effect after being signed by both parties. If the final acceptance of the equipment is not signed and confirmed by both parties, Party A shall not start and use it, otherwise it will be deemed to be qualified for final acceptance.
11. Training and technical services
The Seller conducts training for the Buyer's operation and maintenance personnel to ensure that the planing machine is functioning properly and repaired correctly. During the training, the seller will assign experienced technicians to give technical guidance, responsible for explaining the technical problems related to the planer, so that the trainees can understand the operating principle of the planer, master the technical performance of the planer, as well as the operation, repair, maintenance, Methods and techniques for testing and debugging.
All customers who purchase machine tools must undergo relevant operation, use and maintenance training before using our machine tools, and only after passing the training can they be officially used.
XII. Quality Assurance and Warranty
(1) From the date of acceptance and delivery of the planing machine, 12 months is the warranty period, and the warranty period is calculated from the date of installation and trial operation or 18 months is the warranty period, and the two are subject to the first date.
(2) During the warranty period, if the buyer operates and uses according to the instruction manual and training methods provided by the seller, and the failure of the equipment is a quality problem caused by manufacturing, installation, etc., the seller repairs the equipment free of charge in the shortest time and restores the normal use of the equipment; If the failure of the equipment is caused solely by improper use by the buyer, the seller is obliged to repair the equipment in the shortest possible time and may charge the buyer the cost at its discretion.
13. List of main configurations
| serial number |
name |
Model |
quantity |
remark |
| 1 |
host |
BBJ-6 |
1 unit |
Jiangsu One Heavy |
| 2 |
Hydraulic station |
|
1 unit |
One heavy technology |
| 3 |
Oil cylinder |
|
9 pcs |
One heavy technology |
| 4 |
Drive mechanism |
|
1 unit |
Jiangsu One Heavy |
| 5 |
Tray rack |
|
1 set |
Jiangsu One Heavy |
| 6 |
Tool holder assembly |
|
2 sets |
Jiangsu One Heavy |
| 7 |
Electronic control system |
|
1 set |
Jiangsu One Heavy |
| 8 |
Frequency converters |
|
1 unit |
Huichuan |
| 9 |
Vertical feed motor |
|
2 units |
Huichuan |
| 10 |
Horizontal feed motor |
|
2 units |
Huichuan |
| 11 |
PLC |
|
1 unit |
Huichuan |
| 12 |
Main motor |
18.5KW |
1 unit |
Anhui entrepreneurship |
| 13 |
Lubricate the pump |
|
2 units |
Bechil |
| 14 |
Special tool - wrench |
|
1 handful |
Jiangsu One Heavy |
| 15 |
Adjust the pads |
|
1 set |
Jiangsu One Heavy |
| 16 |
Anchor bolts |
|
1 set |
Jiangsu One Heavy |
To deliver in time within the delivery period, the purchased parts can be replaced by the same brand!
Preparation: Check: Review: Approval:
Jiangsu Yichong CNC Machine Tool Co., Ltd
Address: Yangzhou Jiangdu High-tech Industrial Park North Park Zip code: 225267
Domestic Trade Department:86-0514-86826100 International Trade Department:
Marketing Management Department: 0514-86828200 Sales Manager: 13852197698
Packaging & Shipping
Nanjing Yunyan Digital Technology Co. Ltd is the exporting department of Jiangsu Yizhong CNC Machine Tool (Group) Co., Ltd .
Our group is one of the Top machine tool factories in China, which set up in 2006, located in Chengbei industrial area, Yangzhou city, Jiangsu province. It covers an area of 498700 square meters and nine production lines. We're also the National Torch Plan and High-tech enterprise.
Our main products includes CNC machine center ,CNC gantry drilling machine ,CNC gantry drilling and milling machine ,CNC boring and milling machine center ,Plate Planer and milling machine ,oil press machine,CNC lathe and leveling machine. Meanwhile , with a powerful technician team, OEM machine is our strong suit .
With many years' hard-working, we have built long term and close cooperation relationships with many friends, such as Russia, Australia, United Kingdom, Italy, South Americas, Egypt, India and so on,welcome your consulting .
Our customers
After Sales Service
The warranty period is 12 months, calculated from the date of successful installation and trial operation.
The equipment provided by the seller is new and unused. The performance of the equipment, after installation, debugging, and operation complies with the relevant national standards or stipulated in the agreement between the parties.
The seller shall provide relevant technical support within 2 hours upon receiving a phone call from the buyer. In the event that the buyer is unable to resolve the issue independently, the seller will conduct troubleshooting at the within 24 hours in sellers' country . Parts identified as quality-related issues during the warranty period will be replaced free of charge.
We have professional technician team and we could offer installation and training in customers' factory , just charge for reasonable labor fee .
FAQ
What equipment can you get from our factory ?
Lathe machine
CNC Vertical machine center
Leveling machine
Plate edge milling machine
Boring milling machine
Edge planer
Gantry drilling and milling machine
Oil pressure
Rolling machine
We support customized machines , welcome your asking .
Why choose Jiangsu Yizhong Machine Tool Co.,Ltd?
Quality guarantee :
We have our own factory 498700m2 and we have mature manufacturing experiences since 2006 .
Before machine sending , we will be debugging a long time and confirm it could run well .
We have a rigorous QA and QC procedures and confirm each process following the orders' standard strictly . welcome our customer-self coming to check the machine tools quality .
Delivery time :
Usually our delivery time from 10 working days to 6 months . according to the machines you want to buy .some machines have machine bed in stock .
When we quote you , we will write the machine tool delivery time , and we will abide it carefully .
Advanced technician team :
We recognize that technical innovation is very important for a manufacturer , so our factory set up the Jiangsu Yizhong Industrial design and reach institute years ago ,which makes our factory powerful in customized machines .
If some technical questions our sales person can not answer , they will ask them and they can give a quick response .
By the way , our engineers are available to customers' local factories to assist them to do installation , operation guide and machine tool upkeep .
Sales team :
Our salesmen all are trained before they serve to our customers in factory , so most questions about the machine tools , they can give fast response ,which will save our customers' time .
Our salesmen all love their jobs , so they have passions when working . if you have any technical questions could ask them better before 12pm ,China time .
1. Specifications and main technical parameters of CNC non-beam heavy-duty beveling and milling machine :
){kind=link}
){kind=link}