China metalworking Edge Banding Tool
The sizes of metalworking Edge Banding Tool we have done for our customers :
1.Max.milling length :6meters .
2.Max.milling length :9meters .
3.Max.milling length :12meters .
4.Max.milling length :14meters .
5.Max.milling length :16meters .
6.Customized sizes are welcomed ~
Metalworking Edge Banding Tool show :
Product Parameters
Main technical parameters of metalworking Edge Banding Tool :
| No. |
Item |
Parameters |
Units |
Remarks |
| 1 |
Max.milling length |
14000 |
mm |
|
| 2 |
bevel angle of the workpiece
|
α=-45°~0,0~+45° |
° |
|
| 3 |
Plate thickness |
4~200 |
mm |
|
| 4 |
Vertical displacement of the tool holder |
280 |
mm |
|
| 5 |
Horizontal displacement of the tool holder |
200 |
mm |
|
| 6 |
lateral milling traverse speed |
0.3~1 |
m/min |
Stepless |
| 7 |
Spindle speed |
80-400 |
r/min |
|
| 8 |
Rapid speed backward |
3 |
m/min |
|
| 9 |
Working pressure of the hydraulic system |
3.5max |
MPa |
|
| 10 |
Nos of the hydraulic presser foots |
15 |
pc |
|
| 11 |
Nos of the mechanical presser foot |
14 |
pc |
|
| 12 |
Presser foot spacing |
500 |
mm |
|
| 13 |
The presser of the single oil cylinder |
3.5 |
T |
|
| 14 |
The power of the oil cylinder |
5.5 |
KW |
|
| 15 |
distance from the ground to the supporting platform |
1000 |
mm |
|
| 16 |
Feeding motor power |
2*3 |
KW |
|
| 17 |
Milling motor power |
2*5.5 |
KW |
|
| 18 |
Lifting motor power |
2*0.37 |
KW |
|
| 19 |
Processing straightness |
±0.25 |
mm |
|
| 20 |
bevel angle accuracy |
±0.25 |
° |
|
| 21 |
Surface roughness |
Ra3.2-12.5 |
UM |
|
| 22 |
Material dragging rack |
2100 |
mm |
|
| Specifications |
Unit |
BXBJ-6 |
BXBJ-9 |
BXBJ-12 |
BXBJ-14 |
BXBJ-16 |
| Max.dimension of workpiece |
mm |
6000 |
9000 |
12000 |
14000 |
16000 |
| Horizontal planing speed |
m/min |
1.7-20 |
1.7-20 |
1.7-20 m/min |
1.7-20 |
1.7-20 |
| Planing bevel type |
|
U, V, double X, O |
U, V, double X, O |
U, V, double X, O |
U, V, double X, O |
U, V, double X, O |
| Maximum cross section of planing tool bar |
mm |
50×50 |
50×50 |
50×50 |
50×50 |
50×50 |
| Main motor power |
KW |
18.5 |
18.5 |
18.5 |
18.5 |
18.5 |
| Milling spindle speed |
r/min |
90-680 |
90-680 |
90-680 |
90-680 |
90-680 |
| Transverse milling travel speed |
m/min |
0.3-0.5 |
0.3-0.5 |
0.3-0.5 |
0.3-0.5 |
0.3-0.5 |
| Maximum depth of one time milling |
mm |
20 |
20 |
20 |
20 |
20 |
| Max. plate thickness |
mm |
200 |
200 |
200 |
200 |
200 |
Special requests ,pls feelf ree to contact with us . customized machine is welcomed ~
Product Description
The XBJ Auto feed metalworking Edge Banding Tool is a newly developed mechanical equipment by our company, incorporating the latest generation of milling and processing technology from abroad. It is widely used in industries such as boiler and pressure vessel manufacturing, shipbuilding, power generation, chemical engineering, petroleum engineering machinery, bridge construction, and metallurgical machinery. The machine is designed for milling the bevels of steel plates before welding, enabling one-time clamping for milling various edges such as beveled, straight, and V-shaped edges. This significantly improves efficiency and precision, with energy consumption reduced by over 70%. Equipped with standard domestic milling cutters, it can process thicknesses ranging from 6 to 50mm. Currently, it is the most ideal and advanced mechanical equipment for manufacturers in the pressure vessel, engineering machinery, bridge construction, and metallurgical machinery industries.
Features :
Feature 1:
The product uses a servo motor to drive the screw nut transmission, replacing the old planing machine tool using worm gear transmission mode which used to cause horizontal feeding and vertical feeding due to the large impact of the cutting force of the bevel gear, resulting in large axial load, failure, and damage that can not be automatically fed, which used to cause some issues like high failure rate in the cutting process, difficulty in operating, Low efficiency, cutting tool shortcomings and other disadvantages. After improvement,Our company's planer vertical feed and horizontal feed are equipped with manual feed, which is convenient for manual operation during electrical maintenance of the machine. also the tool is added and the coolant device is used in high power cutting to help in preventing the phenomenon of burning the tool.
Feature 2:
This product adopts the design concept of advanced programmable PLC automatic control system and manual function, which truly realizes the combination of man-machine, has fast command execution speed which allows the operator to operate in any state , efficient motion control, and strong real-time performance. At the same time, the groove form of various metal materials, such as: Y, U, V, X-shaped and other grooves can be processed.
Feature 3:
Especially after our company introduced the wear-resistant technology of German machine tool guide rail and improved it, our company adopts SF wear-resistant and high-temperature resistant materials, and is compounded on the adjustment pad in contact with the guide rail. After hundreds of thousands of tests, there is no hair pulling phenomenon after long-term use.
Feature 4:
The front of the mobile trolley is equipped with brushes to clean the tiny iron filings and dust on the guide rail in time. There are no iron filings and dust on the rails, avoiding the hair pulling of the rails.
Feature 5:
The sports skateboard is manually scraped after fine grinding, which is convenient for the contact surface to be rich in a certain amount of oil when moving, so as to achieve full lubrication and ensure the accuracy of the planing workpiece.
Feature 6:
Hydraulic pressing and manual pressing are equipped with manual pressing, which is convenient for sheet pressing. Due to the poor flatness of the sheet during the opening process, the manual feed works well with hydraulic pressing.
Feature 7:
Implement frequency conversion speed regulation: choose different cutting speed ranges for different materials and different plate thicknesses. It has a good protective effect on the use of machine tools.
Feature 8:
The machine tool has a high degree of automation, such as the automatic clamping of sheet metal, the automatic feeding in the planing process, the automatic tool lifting and the automatic commutation cycle of the cutting stroke are all electrically controlled and completed automatically.
Feature 9:
The main headbox of the machine tool adopts high-strength iron castings shaped by resin sand, and the transmission gear and transmission shaft are made of high-quality carbon structural steel, which has strong rigidity. Walking speed regulation is convenient, no blockage, using mechatronics technology, frequency conversion speed regulation, reducing the strength and skills of simple operators, and realizing man-machine combination and other functions.
Feature 10:
The machine structure has sufficient rigidity, the planing mechanism runs smoothly and reliably, and there is no jitter phenomenon during tool holder clamping and planing processing. The guide rail of the machine tool adopts the overall grinding process of the upper guide rail grinding after quenching to ensure the wear resistance and overall accuracy of the guide rail and meet the accuracy requirements of the machine tool. The outer surface of the planer is spray painted to prevent corrosion to ensure that there are no pinholes, bubbles, cracks, falling off and other defects. The equipment has enough access space. Safety guards are installed to comply with safety regulations.
Feature 11:
The upper pressure device, using the most advanced design and manufacturing technology, the arc structure is selected, after the stress diffusion, 9 oil cylinders and 8 mechanical clamping devices are installed to achieve automatic and manual functions to improve the reliability and safety of the equipment, and the transmission screw tempering treatment enhances the strength and rigidity of the screw.
Feature 12:
The hydraulic system of the machine tool includes the hydraulic station, the hydraulic piping system and the cylinder system. It has the functions of safety, environmental protection and energy saving. All seals, hydraulic pumps, cylinders, oil valves and pipelines in the hydraulic system are made of first-class brand products. The hydraulic pipeline is neatly arranged, firm and reasonable, which is convenient for maintenance. The hydraulic system has good sealing and dust-proof devices; The oil has a good filtration device; Prevent accidents caused by loose workpieces, and at the same time equipped with manual pressing mechanism as auxiliary pressing and safety protection.
Feature 13:
The transmission mechanism of the bed guide, main transmission box and feed box are all automatically lubricated by centralized pressure. After the equipment starts, the lubricating oil plunger pump continuously guides the rail to fill oil, and when the oil tank is short of oil, it will automatically alarm and the host will stop working.
Protective measures such as scraping iron filings are installed on both sides of the contact part between the transmission box and the guide rail to avoid iron filings from being injured.
Feature 14:
The whole machine adapts to the ambient temperature: it can work normally in the range of -5 °C ~ +50 °C, and it will not cause damage to the equipment when parked in the range of -5 °C ~ +50 °C.
Feature 15:
The electrical control system adopts imported PLC controller, adopts mechatronics design concept, all equipped with automatic, manual horizontal and vertical feeding, alarm and other functions, automatic and manual coexistence functions, to achieve man-machine combination, so as to facilitate operation
Feature 16:
The electrical system has independent strong current electrical control cabinet, weak current control cabinet and control console, machine work indicator and machine fault indicator and working mode selection switch and related buttons. The control cabinet shell, auxiliary electrical equipment, equipment body, etc. have reliable grounding protection, and each grounding point is not connected in series.
Feature 17:
The motor and reducer run smoothly when starting, stopping and reversing, reducing the phenomenon of excessive motor temperature due to frequent starting.
All cables are reliably insulated and protected against external forces, the places where there is friction with metal parts are not exposed, and the cable bracket is moisture-proof.
Feature 18:
The equipment has reached the advanced level of similar equipment in electrical control. The control buttons and operating handles of each major motion mechanism are concentrated for easy operation. Audible and visual alarm for equipment failure.
Main beam:
The main beam consists of a large beam, hydraulic cylinder, and manual lead screw.
Large Beam: The upper pressure beam adopts the most advanced design and manufacturing process, utilizing an arc-shaped structure. It is fabricated from welded carbon steel plates, featuring a well-designed and structurally robust construction with high steel rigidity.
Hydraulic Cylinder + Manual Lead Screw: Installed beneath the large beam, it is used for clamping and securing the sheet material. It employs a combination of hydraulic and mechanical clamping.
Infeed/Outfeed Rack:
The use of an electric roller stand combined with an auxiliary material rack is employed to reduce the amount of manual handling during loading and unloading.
Hydraulic System:
The hydraulic system of the machine tool comprises a hydraulic station, hydraulic piping system, and cylinder system. It is equipped with safety, environmental protection, and energy-saving features. All seals, hydraulic pumps, cylinders, oil valves, and pipelines in the hydraulic system use top-notch brand products. The arrangement of hydraulic pipelines is neat, robust, and rational, facilitating maintenance.
Electrical system:
Electrical controller system
The use of Inovance series drive units, inverters, and speed regulators for control through a bus system.
`
Electrical equipment includes components:
Switchgear, control panel, terminal junction box, motors, measuring and positioning devices, electrical wires, and cables, etc form the necessary equipment, components, and suppliers for the electrical system of the individual machine. These are listed in the supply list.
The low-voltage switchgear unit is composed of the following parts.
The buyer is responsible for providing the main power supply up to the main incoming switch in the electrical switchgear supplied by the seller. The supplier is responsible for all other electrical equipment.
The main electrical components are selected from Omron or similiar brand products.
Lubricating system:
The bed guide rail, main transmission box, and feed box's transmission mechanisms all utilize automatic centralized pressure lubrication. Upon equipment startup, a lubricating oil plunger pump continuously injects oil into the guide rail. In the event of an oil shortage in the reservoir, an automatic alarm is triggered, causing the machine to stop working.
Packaging & Shipping
metalworking Edge Banding Tool loading :
After Sales Service
The warranty period is 12 months, calculated from the date of successful installation and trial operation.
The equipment provided by the seller is new and unused. The performance of the equipment, after installation, debugging, and operation complies with the relevant national standards or stipulated in the agreement between the parties.
The seller shall provide relevant technical support within 2 hours upon receiving a phone call from the buyer. In the event that the buyer is unable to resolve the issue independently, the seller will conduct troubleshooting at the within 24 hours in sellers' country . Parts identified as quality-related issues during the warranty period will be replaced free of charge.
We have professional technician team and we could offer installation and training in customers' factory , just charge for reasonable labor fee .
Our customers :
Goods sells all over the world :
Certifications
FAQ
Quality guarantee :
We have our own factory 498700m2 and we have mature manufacturing experiences since 2006 .
Before machine sending , we will be debugging a long time and confirm it could run well .
We have a rigorous QA and QC procedures and confirm each process following the orders' standard strictly . welcome our customer-self coming to check the machine tools quality .
Delivery time :
Usually our delivery time from 10 working days to 6 months . according to the machines you want to buy .some machines have machine bed in stock .
When we quote you , we will write the machine tool delivery time , and we will abide it carefully .
Advanced technician team :
We recognize that technical innovation is very important for a manufacturer , so our factory set up the Jiangsu Yizhong Industrial design and reach institute years ago ,which makes our factory powerful in customized machines .
If some technical questions our sales person can not answer , they will ask them and they can give a quick response .
By the way , our engineers are available to customers' local factories to assist them to do installation , operation guide and machine tool upkeep .
Sales team :
Our salesmen all are trained before they serve to our customers in factory , so most questions about the machine tools , they can give fast response ,which will save our customers' time .
Our salesmen all love their jobs , so they have passions when working . if you have any technical questions could ask them better before 12pm ,China time .
Company Profile
Our company is a national leading high-tech enterprise, an innovative enterprise in Jiangsu Province. And have powerful advantages for the OEM machines .
Especially for the Edge planer/edge banding machine. It has obtained the National Torch Program Project Certificate (Project No.: 2011GH040591), the National Key New Product Certificate (Project No.: 2010GR10042), Jiangsu High-tech Products (Certificate No.: 081088G0104N), the Test Report of Shanghai Testing Center, and the National Scientific and Technological Achievements Transformation Fund. And also obtained the national "one the Edge planer/edge banding machine software copyright" certificate, four invention patents and six utility model patents. At present, our company's the Edge planer/edge banding machine has a market share of 80% in China.
Jiangsu Yichong CNC Machine Tool Co., Ltd
Address: Yangzhou Jiangdu High-tech Industrial Park North Park Zip code: 225267
International Trade Department:
Wendy
Marketing Manager
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