Composite Metal Sheet Plate Stamping, Straightening, and Leveling Machine
Application &Main components of the Composite Metal Sheet Plate Stamping Straightening Leveling Machine:
This state-of-the-art device is meticulously designed for leveling metal plates, making it indispensable for industries such as metallurgy, shipbuilding, boilers, petroleum, chemicals, locomotives, bridges, metal structure machinery manufacturing, and decoration. It expertly levels cold-rolled coils and uneven flat plates, including high-strength steel plates, carbon plates, stainless steel plates, aluminum plates, and other metal varieties.
Our advanced equipment is composed of several key parts: the frame, roller, movable crossbeam, pressing mechanism, cornering or guide roller mechanism, main transmission system, dry oil lubrication system, base, and electrical section, ensuring a comprehensive and efficient operation.
Built with a robust frame structure, this machine features a fixed lower row of working rollers on the base, while the upper row of working rollers is secured on a movable crossbeam. This crossbeam is capable of vertical movement and tilting to accommodate different plate thicknesses. To guarantee precision, both upper and lower rows of working rollers are supported by additional rollers.
Friendly Reminder: The equipment operates 26 days per month, with three shifts per day, ensuring high productivity.
Main Technical Parameters of the Composite Metal Sheet Plate Stamping Straightening Leveling Machine:
No. |
Item |
YZW43-40×2500 |
1 |
Flatten Plate |
Yield Limit σs (MPa) |
235MPa |
Maximum Thickness h (mm) |
40 |
Plate Width b (mm) |
≤2500 |
Minimum Thickness hmin (mm) |
10 |
2 |
Work roll |
Number of Rolls n (pcs) |
7( up 4 down 3) |
Roll Pitch t (mm) |
340 |
Roll Diameter D (mm) |
300 |
Roll Body Length l (mm) |
2600 |
Work Roll Material |
60CrMoV |
Work Roll Surface Roughness Ra |
0.8μm |
Work Roll Surface Hardness |
HRC60-65,quenching depth 5-8mm (single side) |
3 |
Support Rolls |
Roll Pitch t (mm) |
340 |
Roll Diameter D1 (mm) |
330 |
Number of Rows (upper and lower) |
2 |
Support Roll Material |
GCr15SiMn |
Support Roll Surface Roughness Ra |
0.8μm |
Support Roll Surface Hardness |
HRC50-55 |
4 |
Moving Beam |
Pressing Stroke h1 (mm) |
+60~-10 |
Pressing Speed v1 (mm/min) |
25 |
5 |
Leveling Speed v (m/min) |
4(frequency conversion) |
6 |
Leveling Accuracy ρ (mm/m) |
1.0 |
7 |
Main Motor Power Pn (kW) |
90 |
8 |
Main Pressing Motor Power Pn1 (kW) |
11kW |
9 |
Correcting Roll Surface Relative Height h0 (mm) |
+750 |
10 |
Screw Material |
40Cr,quenching and tempering treatment |
11 |
Nut Material |
Wear-resistant microcrystalline zinc-based alloy |
The maximum load characteristic Wx is determined by the following formula:
Wx = σs bmax h² (n.m)
Σs represents the yield limit of the plate (N/mm²);
Bmax stands for the maximum width of the plate (mm);
Hmax denotes the maximum thickness of the plate (mm).
Working Environment:
Temperature (Factory Inside): -15ºC to 45ºC, ensuring long-term stable operation within this temperature range.
Working Humidity: ≤95% non-condensing.
Equipment Noise: ≤85dB.
Composite Metal Sheet Plate Stamping, Straightening, and Leveling Machine:
Comprehensive Packing List:
No. |
Item |
Q'ty |
1 |
Whole machine |
1 set |
2 |
Electric controller |
1 set |
3 |
Lubricating system |
1 set |
4 |
Monitoring system |
1 set |
5 |
Standard accessories list |
1 set |
6 |
Documents |
3 sets |
Quick-Wear Parts for Longevity:
|
Item |
Q'ty |
Supplier |
1 |
Hydraulic Station General Sealing Ring (Domestic) |
1 set |
Domestic famous brand ,in free . |
2 |
High Voltage System Fuse Components |
2 pcs |
3 |
Micro Relay |
2 pcs |
4 |
Proximity Switch |
1pc |
|
5 |
Push Button |
2pcs |
|
6 |
Indicator Light |
2pcs |
|
Employing cutting-edge technologies such as SolidWorks for 3D and 2D modeling, Cosmos for simulation, and more, we rigorously conduct reliability verification, structural optimization, and vividly showcase stress and strain analyses through thousands of meticulously executed design iterations.
Corporate Principles
Technology-driven, Service-oriented, Innovation-focused, and Collaborative Efforts.
Establish long-term and stable partnerships.
Achieve mutual benefits.
Exceptional OEM capabilities.
We currently have representation in Russia, but we are actively seeking agents worldwide. Please feel free to consult with us, as we are eager to assist more partners globally.
Research & Development
Jiangsu Yizhong Industrial Design Institute, a branch of Jiangsu Yizhong Machine Tool Co., Ltd., is home to 6 professors, 4 doctoral students, 12 master's degree holders, 16 senior engineers, and 42 intermediate engineers. In collaboration with Shanghai Jiaotong University, we have established the SJTU-Yangzhou Industrial Design Institute. Together, we are working on the national 973 and 863 projects, including the 10,000-ton hydraulic machine robot project.
The company possesses robust capabilities for OEM machine tools.
We proudly offer a 12-month warranty period, commencing from the date of successful installation and initial trial operation. This ensures our commitment to your continuous satisfaction.
All equipment provided by the seller is guaranteed to be brand-new and unused. Post-installation, debugging, and operational tests confirm that the equipment meets the stringent applicable national standards. or as stipulated in the agreement between the parties..
Upon receiving a service call, our technical support team will respond within a swift 2-hour window. Should the buyer face challenges in resolving the issue independently, the seller will ensure comprehensive troubleshooting within 24 hours within the seller's' country. Any parts deemed to have quality-related issues during the warranty period will be replaced at no additional cost to the buyer.
What equipment can you obtain from our factory?
Lathe Machine
CNC Vertical Machine Center
Leveling Machine
Plate Edge Milling Machine
Boring Milling Machine
Edge Planer
Gantry Drilling and Milling Machine
Oil Pressure Machine
Rolling Machine
We support customized machines and welcome your inquiries.
Why choose Jiangsu Yizhong Machine Tool Co., Ltd?
Quality Guarantee:
With our own factory spanning 498,700m² and extensive manufacturing experience since 2006, we guarantee top quality.
Before dispatch, each machine undergoes extensive debugging to ensure optimal performance.
Our rigorous QA and QC procedures ensure that each process strictly adheres to order standards. We welcome customers to personally inspect the quality of our machine tools.
Delivery Time:
Our delivery time ranges from 10 working days to 6 months depending on the machine. Some machines may have beds in stock.
When we quote, we specify the delivery time for the machine tool and adhere to it diligently.
Advanced Technician Team:
Recognizing the importance of technical innovation, we established the Jiangsu Yizhong Industrial Design and Research Institute, empowering us to excel in customized machines.
Should our sales personnel encounter technical questions, they consult our experts for quick and accurate responses.
Our engineers are available for on-site assistance at customers' factories for installation, operation guidance, and maintenance.
Sales Team:
Our sales team undergoes thorough training to provide swift and knowledgeable responses, saving our customers valuable time.
Passionate about their roles, our sales team is available to address technical queries promptly, especially before 12 PM China time.
Application Fields: