Intelligent Production Line for Large Diameter Spiral Welded Steel Pipes
The Intelligent Production Line for Large Diameter Spiral Welded Steel Pipes by Nanjing Yunyan Digital Technology Co., Ltd is a revolutionary, highly automated system engineered for superior efficiency. This advanced line integrates cutting-edge equipment and processes to ensure high productivity and unmatched quality of steel pipes.
Key components may include:
1. **Coil Pipe Mill**: Expertly coils steel plates into precise pipe shapes, ensuring structural integrity.
2. **Pre-bending Machine**: Skillfully pre-bends coiled steel plates, preparing them for seamless welding.
3. **Forming Machine**: Precisely shapes pre-bent steel plates into circular or custom cross-sectional forms.
4. **Welding Equipment**: Features advanced longitudinal seam welding machines for flawless welding of formed steel plates.
5. **Auxiliary Equipment**: Includes essential tools like cutting machines and straightening machines to refine and complete welded steel pipes.
6. **Control System**: Integrates sophisticated PLC control systems and intuitive human-machine interfaces to monitor and fine-tune the entire production process.
Characteristics of the intelligent production line include:
- **High Automation**: Leveraging state-of-the-art sensors and control systems to achieve smooth, uninterrupted automated production with minimal manual intervention.
- **Smart Adjustment**: Dynamically adjusts production parameters to meet specific requirements, enhancing efficiency and product consistency.
- **Data-driven Management**: Employs real-time data collection and analysis to optimize production workflows and enable predictive maintenance for reduced downtime.
- **Energy Efficiency and Environmental Friendliness**: Implements optimized processes to minimize energy use and environmental impact, aligning with sustainable practices.
These advanced features position the Intelligent Production Line for Large Diameter Spiral Welded Steel Pipes as an indispensable asset in the steel industry, adept at fulfilling diverse specifications and stringent quality standards.
Complete production line includes:
1. Cutting Machine: High-precision cutting for flawless pipe dimensions.
2. Beveling Processing: Accurate beveling for optimal welding surfaces.
3. Sheet Rolling Processing: Efficiently rolls sheets into desired pipe forms.
4. Longitudinal Seam Milling: Precision milling for seamless longitudinal joins.
5. Circ Seam Milling Pairing: Ensures perfect alignment for circumferential seams.
6. Circ Seam Milling Processing: Advanced milling for robust circumferential connections.
7. Blast Cleaning: Thorough cleaning to prepare surfaces for further processing.
8. Non-destructive Testing (NDT): Ensures integrity and quality of the welded pipes without causing damage.
9. Painting: High-quality coating for enhanced durability and protection.
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