Explosive composite steel sheet plate straightening machine with input and output roller table
Overall description :
The explosive cladding leveling machine is a specialized device used for processing explosive cladding plates. Explosive cladding plates are composite materials formed by combining two or more different materials through explosive welding technology. These plates are commonly used in aerospace, chemical, and marine industries due to their high strength, corrosion resistance, and excellent electrical conductivity.
### Features of Explosive Cladding Plates
1. **High Strength and Hardness**: The explosive welding technology results in a high-strength bond at the interface, yielding a highly durable material.
2. **Good Corrosion Resistance**: The combination of different materials allows for enhanced corrosion resistance, leveraging the strengths of each material.
3. **Excellent Electrical and Thermal Conductivity**: Depending on the materials chosen, the composite plates can offer superior electrical and thermal conductivity.
### Role of the Leveling Machine
During the manufacturing process, explosive cladding plates may become deformed due to the impact of the explosion and uneven cooling. The primary function of the leveling machine is to mechanically correct these deformations, ensuring the plates are flat.
### Working Principle of the Leveling Machine
The leveling machine typically consists of a series of rollers or leveling rolls that repeatedly bend and straighten the plates to distribute the stress evenly, achieving a flat surface. The specific working process includes:
1. **Feeding**: Introducing the explosive cladding plate into the leveling machine.
2. **Initial Leveling**: Using primary rollers to perform initial correction, removing most of the deformation.
3. **Fine Leveling**: Using additional rollers or leveling rolls for more precise correction, ensuring the plate meets the required flatness.
4. **Discharging**: The leveled plate is then conveyed out of the machine.
### Equipment Features
1. **High Precision**: Modern leveling machines can precisely control the pressure and position of the rollers, ensuring accurate correction.
2. **Automation**: Many leveling machines are equipped with automatic control systems, enabling fully automated operation and increasing production efficiency.
3. **Versatility**: Capable of handling explosive cladding plates of various thicknesses, materials, and sizes.
4. **Efficiency**: With efficient mechanical transmission and control systems, the leveling process is quick and stable.
### Application Areas
Leveling machines are widely used in the production and processing of explosive cladding plates, particularly in the following fields:
1. **Aerospace**: For manufacturing structural components and parts of aircraft and spacecraft.
2. **Chemical Industry**: For producing corrosion-resistant equipment and containers.
3. **Marine**: For constructing ship hulls and marine equipment.
4. **Electronics**: For making components with high electrical and thermal conductivity.
### Conclusion
The explosive cladding leveling machine is an indispensable piece of equipment in the production of explosive cladding plates. Through precise mechanical operation and automated control, it ensures the flatness and quality of the composite plates, meeting the demanding requirements of various high-standard industries.
Application &Main components of the Explosive composite steel sheet plate straightening machine with input and output roller table :
This state-of-the-art device is specialized equipment designed for the precision leveling of metal plates. It expertly handles cold-rolled coils and uneven flat plates, including high-strength steel, carbon steel, stainless steel, aluminum, and other metals. Its applications span across diverse industries such as metallurgy, shipbuilding, boilers, petroleum, chemicals, locomotives, bridges, metal structure machinery manufacturing, and decoration.
The equipment is a marvel of engineering, comprising the frame part, roller part, movable crossbeam, pressing mechanism, cornering mechanism or guide roller part, main transmission system, dry oil lubrication system, base part, and electrical part.
This sophisticated machine adopts a robust frame structure, with the lower row of working rollers affixed firmly to the lower machine base, and the upper row mounted on the movable crossbeam. The crossbeam can move vertically and tilt at precise angles to accommodate plates of varying thicknesses. Ensuring unparalleled leveling accuracy, both the upper and lower rows of working rollers are supported by additional rollers.
Friendly reminder: The equipment operates with high efficiency, functioning 26 days per month with three shifts per day.
Main technical parameters of the Explosive composite steel sheet plate straightening machine with input and output roller table :
| No. |
Item |
YZW43-40×2500 |
| 1 |
Flatten Plate |
Yield Limit σs (MPa) |
235MPa |
Maximum Thickness
h (mm) |
40 |
| Plate Width b (mm) |
≤2500 |
| Minimum Thickness hmin (mm) |
10 |
| 2 |
Work roll |
Number of Rolls n (pcs) |
7( up 4 down 3) |
| Roll Pitch t (mm) |
340 |
| Roll Diameter D (mm) |
300 |
| Roll Body Length l (mm) |
2600 |
| Work Roll Material |
60CrMoV |
| Work Roll Surface Roughness Ra |
0.8μm |
| Work Roll Surface Hardness |
HRC60-65,quenching depth 5-8mm (single side) |
| 3 |
Support Rolls |
Roll Pitch t (mm) |
340 |
| Roll Diameter D1 (mm) |
330 |
| Number of Rows (upper and lower) |
2 |
| Support Roll Material |
GCr15SiMn |
| Support Roll Surface Roughness Ra |
0.8μm |
| Support Roll Surface Hardness |
HRC50-55 |
| 4 |
Moving Beam |
Pressing Stroke h1 (mm) |
+60~-10 |
| Pressing Speed v1 (mm/min) |
25 |
| 5 |
Leveling Speed v (m/min) |
4(frequency conversion) |
| 6 |
Leveling Accuracy ρ (mm/m) |
1.0 |
| 7 |
Main Motor Power Pn (kW) |
90 |
| 8 |
Main Pressing Motor Power Pn1 (kW) |
11kW |
| 9 |
Correcting Roll Surface Relative Height h0 (mm) |
+750 |
| 10 |
Screw Material |
40Cr,quenching and tempering treatment |
| 11 |
Nut Material |
Wear-resistant microcrystalline zinc-based alloy |
The maximum load characteristic Wx is calculated using the following formula:
Wx=σs bmax h2(n.m)
Σs represents the yield limit of the plate (N/mm2);
Bmax signifies the maximum width of the plate (mm);
Hmax denotes the maximum thickness of the plate (mm).
Working environment:
Temperature (Factory inside): -15ºC to 45ºC. The machine ensures long-term stable operation within this temperature range.
Working humidity: ≤95% non-condensing for optimal performance.
Equipment noise: ≤85dB to ensure a quieter working environment.
Comprehensive Packing List:
| No. |
Item |
Q'ty |
| 1 |
Whole machine |
1 set |
| 2 |
Electric controller |
1 set |
| 3 |
Lubricating system |
1 set |
| 4 |
Monitoring system |
1 set |
| 5 |
Standard accessories list |
1 set |
| 6 |
Documents |
3 sets |
Essential Quick-Wear Parts:
| |
Item |
Q'ty |
Supplier |
| 1 |
Hydraulic Station General Sealing Ring (Domestic) |
1 set |
Domestic famous brand ,in free . |
| 2 |
High Voltage System Fuse Components |
2 pcs |
| 3 |
Micro Relay |
2 pcs |
| 4 |
Proximity Switch |
1pc |
|
| 5 |
Push Button |
2pcs |
|
| 6 |
Indicator Light |
2pcs |
|
Utilizing advanced techniques such as SolidWorks 3D and 2D models, Cosmos, and other cutting-edge software, we perform rigorous reliability verifications, structural optimizations, and visual demonstrations of stress and strain. This is achieved through meticulous analysis over tens of thousands of design iterations.
Corporation Principle
Firmly grounded in technology and service, we thrive on innovation and collaboration.
Fostering enduring and stable partnerships.
Achieving mutual benefits together.
We offer robust OEM supply capabilities.
While we proudly have agents in Russia, we are eager to expand our global network. Please feel free to consult us; we are keen to assist more partners.
Research & Development
Jiangsu Yizhong Industrial Design Institute, a branch of Jiangsu Yizhong Machine Tool Co., Ltd, boasts a formidable team: 6 professors, 4 doctoral students, 12 masters, 16 senior engineers, and 42 intermediate engineers. In collaboration with Shanghai Jiaotong University, we have established the SJTU-Yangzhou Industrial Design Institute. Together, we are spearheading national projects like the 973# and 863# 10000-ton Hydraulic Machine Robot Project.
The company possesses a formidable capacity for OEM machine tools.
Benefit from a robust 12-month warranty period, commencing from the date of successful installation and trial operation to ensure seamless functionality.
Rest assured, the equipment supplied by the seller is brand new and unused. Post installation, debugging, and operation, the performance of the equipment aligns perfectly with relevant national standards. or specific provisions stipulated in the agreement between the parties involved..
The seller commits to providing essential technical support within 2 hours of receiving a call from the buyer. Should the buyer be unable to resolve the issue independently, the seller will initiate troubleshooting within 24 hours in the seller's own country. Parts identified as defective due to quality issues during the warranty period will be replaced at no additional cost.
What equipment can you get from our factory?
Lathe Machine
CNC Vertical Machine Center
Leveling Machine
Plate Edge Milling Machine
Boring Milling Machine
Edge Planer
Gantry Drilling and Milling Machine
Oil Pressure
Rolling Machine
We support customized machines; welcome your inquiries.
Why choose Jiangsu Yizhong Machine Tool Co., Ltd?
Quality Guarantee:
We have our own factory spanning 498,700m² and boast mature manufacturing experience since 2006.
Before shipping, we rigorously debug each machine to ensure flawless operation.
With stringent QA and QC procedures, we adhere strictly to order standards. We welcome customers to check the quality of our machine tools on-site.
Delivery Time:
Our delivery time ranges from 10 working days to 6 months, depending on the machine. Some machines have beds in stock.
Our quotes will specify the delivery time, and we will adhere to it meticulously.
Advanced Technician Team:
Technical innovation is crucial, so we established the Jiangsu Yizhong Industrial Design and Research Institute to enhance our customization capabilities.
If our sales personnel can't answer your technical questions, they will consult our experts for a prompt response.
Our engineers are available for on-site installations, operational guidance, and upkeep at your local factory.
Sales Team:
Our sales team undergoes rigorous training to provide quick responses to most machine tool queries, saving our customers valuable time.
Passionate about their roles, our salespeople are enthusiastic and can address technical questions promptly, especially before 12 PM, China time.
Applications in Various Fields:
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